The Weishi EBH340 heavy-duty cantilever roadheader, as Weishi Heavy Industry's flagship horizontal axis hard rock tunneling equipment, is specifically designed for tackling challenging conditions in deep wells with large cross-sections and high-density, ultra-hard rock tunnels. It directly addresses industry pain points such as high wear and tear on cutting tools, severe machine vibration, and poor tunnel formation. The machine features a 140-ton heavy-duty frame paired with a powerful 540kW power system and a patented horizontal axis cutting head, capable of conquering hard rock strata with compressive strength ≤130MPa, achieving a maximum cutting area of 45㎡, truly realizing one-time formation of large-section tunnels. It is the ultimate solution for tunneling large-section tunnels in ultra-hard rock.
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Core Technical Parameters
|
Parameter Category |
Specific Value |
Remarks |
|
Whole Machine Parameters |
||
|
Installed Total Power |
540kW (Cutting: 340kW + Oil Pump: 200kW) |
Dual-motor drive, high power |
|
Machine Weight |
140t |
Low center of gravity, high stability |
|
Overall Length |
13.47m |
Suitable for large-section roadways |
|
Ground Specific Pressure |
0.2MPa |
Track contact length: 4265mm |
|
Climbing Capacity |
-18°~+16° |
Adapt to complex underground terrain |
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Power Supply Voltage |
AC 1140V/660V |
|
|
Cutting Performance |
||
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Cutting Head Speed |
21r/min |
Low speed & high torque for hard rock |
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Allowable Rock Compressive Strength |
≤130MPa |
Core index for hard rock |
|
Positioning Cutting Height |
6.0m |
One-time forming for large section |
|
Positioning Cutting Width |
7.5m |
Max cutting area: 45㎡ |
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Cutting Head Sumping Depth |
300mm |
No dead angle at bottom cutting |
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Loading & Conveying |
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Shovel Loading Capacity |
400 m³/h |
Star wheel + scraper continuous slag discharge |
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Conveying Capacity |
480 m³/h |
High-efficiency discharge of first conveyor |
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Shovel Sumping Depth |
400mm |
Complete bottom slag cleaning |
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Gangue Passing Capacity |
Allow 490mm square gangue to pass |
Reduce blockage and improve efficiency |
A uniquely patented horizontal axis cutting head design, equipped with 186 high-strength alloy tooth holders. The scientifically designed tooth distribution improves rock-breaking efficiency by 35% compared to traditional models and increases wear resistance by 50%. Combined with an anti-detachment tooth holder design, it significantly reduces the frequency of tooth replacement underground. The entire frame is made of Q460 high-strength alloy steel, and the low center of gravity and wide body design ensure excellent stability during hard rock cutting, effectively preventing tool skipping and excessive vibration.
A 45㎡ tunnel can be formed in one go, eliminating the need for segmented widening and trimming processes. This allows for efficient excavation of ultra-large cross-sections, significantly increasing monthly tunneling capacity.
The electrical system utilizes a top-tier international configuration: an imported Finnish EPEC controller and a German Moeller main switch. The IP67-protected control box easily handles the humid and dusty underground environment. A 23-category fault self-diagnostic engine monitors equipment status in real time. Reserved RS485/CAN/Ethernet multi-protocol IoT interfaces support remote monitoring via mobile APP and allow for rapid upgrades to an intelligent tunneling system.
With 7 customization options, one machine can meet the needs of all deep hard rock development roadway excavation in a mine.
Core Functionality
Cutting Section: Core of Hard Rock Breaking
Body and Structure: High-Strength and Durable Design
Hydraulic System: High-efficiency and Stable Operation
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
Intelligence and Expandability: Future-Oriented
Cutting Section: Core of Hard Rock Breaking
1. Patented Cutting Head Design
The cutting head is equipped with 186 high-strength patented tooth seats, resulting in a more scientific tooth distribution, increasing rock breaking efficiency by 35% compared to traditional models, and improving wear resistance by 50%.
The cutting head features anti-detachment tooth seats, reducing tooth wear and downhole replacement frequency.
2. Reinforced Cantilever Section
The internal structure is reinforced to withstand greater axial force and eccentric load generated by hard rock impact, solving the persistent problems of bearing wear, oil leakage, and high temperature in traditional models under hard rock conditions.
The floating seal uses a double-layer leak-proof and dust-proof seal, significantly improving seal life and reducing oil leakage failures.
Body and Structure: High-Strength and Durable Design
Material Upgrade: The entire frame uses Q460 high-strength alloy steel (replacing traditional Q345), increasing structural strength by 35% and significantly enhancing fatigue resistance.
Low center of gravity and wide span: The wide body and low center of gravity provide strong stability when cutting hard rock, reducing the risk of cutter skipping and ensuring cutting accuracy and operational safety.
Wear-resistant chute treatment: Key chute parts are reinforced with wear-resistant alloy welding or wear-resistant plates, doubling the service life compared to ordinary models.
Mechanical anti-collision: Mechanical anti-collision devices are added to the shovel and cutting sections to prevent damage from accidental collisions with the star wheel drive and cutting arm.
Hydraulic System: High-efficiency and Stable Operation
Utilizing a load-sensitive multi-way valve, the hydraulic system offers precise response, smooth operation, and lower energy consumption.
Centralized lubrication of key components makes downhole maintenance more convenient; the external hydraulic refueling pump makes downhole refueling operations safer and more efficient.
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
The control box boasts an IP67 protection rating, offering excellent waterproof and dustproof performance. It can easily handle the complex, humid, and dusty environments of downhole operations, ensuring durability. Both the control box and electrical control box are equipped with displays, providing dual-position synchronous display of equipment parameters. Operation and maintenance status are clearly visible, offering convenience and efficiency.
Safety Features: Standard features include personnel proximity alarm, anti-accidental touch, and emergency stop functions, enhancing the safety of downhole operations.
Electrical Control System: Utilizing imported EPEC series controllers to construct a dual-redundant human-machine interface system. A distributed control network is formed through the intrinsically safe control box (ExibⅠ certified) and the HMI on the left door of the electrical control box. Integrated LCD Chinese display screen shows real-time information including motor status, real-time voltage, current, winding temperature, hydraulic system oil temperature and level, main water flow rate of the cooling system, tunneling machine body angle, and real-time time. It also features a fault self-diagnosis engine with 23 built-in fault diagnosis algorithms, supporting overcurrent (>120%In), overvoltage (>110%Un), phase loss, stall, and other anomaly detection. It can effectively view historical fault records, with a storage capacity of no less than 1000 records. It has an emergency start module: equipped with an industrial-grade matrix keyboard (IP65 protection), supporting manual forced start circuit (requires dual password verification).
Intelligence and Expandability: Future-Oriented
Reserved intelligent module interface for rapid upgrade to an intelligent tunneling system, adapting to the needs of smart mine construction.
Applicable Scenarios
Tunneling of hard rock and semi-coal-rock roadways with a compressive strength ≤130MPa in coal mines.
High-efficiency fully mechanized tunneling face with a maximum cross-section of 45㎡.
Complex hard rock tunnels with high vibration and harsh working conditions.
Core Strengths
High Rock Breaking Efficiency
A high-impact, heavy-duty horizontal axis cutting head is custom-designed for hard rock, equipped with a 340KW high-power cutting motor, a dedicated heavy-duty cutting reducer, and an ultra-thick and stable body. It boasts powerful rock-breaking capabilities, able to overcome rocks up to 130MPa, increasing overall tunneling efficiency by 80%.
High Durability
Key points and core components utilize upgraded materials and reinforced structures, combined with a dedicated wear-resistant protection design, effectively reducing the probability of equipment failure, decreasing the frequency of daily maintenance, and significantly reducing overall construction and maintenance costs.
Wide Adaptability
The overall structure is scientifically optimized, with a large cutting coverage area, a reasonable body layout, and moderate dimensions. It has strong maneuverability and excellent rock-carrying performance, easily handling various harsh geological conditions and widely adaptable to various specifications of hard rock tunnel excavation operations.
Safe and Reliable
The entire electrical system adopts a configuration scheme of "international core + domestic first-tier" to ensure stability and reliability from the source. The core controller uses an imported Finnish brand, ensuring stable operation and a low failure rate, eliminating downtime during operation. The main switch uses an imported German Moeller product, providing comprehensive safety protection and outstanding durability. Key components such as contactors, sensors, and terminal blocks all use domestic first-tier brands, ensuring reliable quality and convenient procurement and maintenance, significantly reducing maintenance costs.
Intelligent Upgrade
Reserved intelligent interfaces for easy adaptation to smart mine development.
Specification Parameter Table
|
Item |
Specification |
Item |
Specification |
|
Overall Dimension(L×W×H) |
13.475×3.8×2.28m |
Max Non-detachable Part Size & Weight |
|
|
Cutting Head Horizontal Height |
3020mm |
Main Shovel (6.2t) |
2977×1780×1117mm |
|
Track Outer Width |
3122mm |
Motor Box (6.3t) |
2210×1802×1180mm |
|
Shovel Lifting Stroke |
650mm |
Front Body (13.8t) |
3795×1700×1515mm |
|
Shovel Sumping Depth |
400mm |
Rear Body (6.3t) |
1930×1321×1736mm |
|
Cutting Head Sumping Depth |
300mm |
Assembly Weight & Dimension |
|
|
Machine Weight |
140t |
Cutting Unit (32t) |
5575×2190×1670mm |
|
Positioning Cutting Height |
6m |
Left/Right Traveling Unit (17.5t/side) |
5250×1210×1290mm |
|
Positioning Cutting Width |
7.5m |
Main Body (28.6t) |
5569×2400×2207mm |
|
Positioning Cutting Area |
45㎡ |
Shovel Width |
3.8m |
|
Installed Total Power |
540kW(340kW+200kW) |
Shovel Type |
Four-claw Star Wheel |
|
Ground Specific Pressure |
0.2MPa |
Conveyor Type |
Double-side Chain Scraper |
|
Climbing Capacity |
-18°~+16° |
Cutting Head Speed |
21r/min |
|
Max Cutting Hardness |
≤130MPa |
Track Contact Length |
4265mm |
|
Power Supply |
AC1140V/660V |
Track Shoe Width |
800mm |
|
Cutting Motor Power |
340kW |
Travel Speed |
0-7m/min |
|
Oil Pump Power |
200kW |
Inner Spray Pressure |
≥2MPa |
|
Ground Clearance |
415mm |
Outer Spray Pressure |
≥4MPa |
|
|
|
System Rated Pressure |
25MPa |
|
|
|
Gantry Height |
490mm |
Customizable Options Available
1. Loading System
2. Travel System
3. Cutting Protection
4. Man-machine Safety
5. Conveying System
6. Transfer System
7. Temporary Support
01
Custom Item
—
Configuration
—
Advantages
—
Applicable Condition
—
02
Custom Item
Auxiliary Traction Device
Configuration
Optional special traction device
Advantages
Prevent slipping on steep & muddy floor, improve stability
Applicable Condition
Soft floor, large gradient, high vibration hard rock
03
Custom Item
Telescopic Cutting Head Shield
Configuration
Wrap-around impact-resistant shield
Advantages
Block slag & dust, protect bearing and seal, extend service life
Applicable Condition
High-hardness rock, high dust, continuous operation
04
Custom Item
Lifting Driver Canopy
Configuration
Manually height adjustable canopy
Advantages
Eliminate blind area, improve comfort and safety
Applicable Condition
Variable roadway height, long-time operation
05
Custom Item
Extended First Conveyor
Configuration
Lengthened body with reinforced scraper
Advantages
Extend conveying distance, match high output
Applicable Condition
Large-section & long-distance tunneling
06
Custom Item
Height-adjustable Secondary Conveyor
Configuration
Hydraulic height adjustable
Advantages
Adapt to undulating roadway, avoid material spilling
Applicable Condition
Undulating roadway, matched with different belt conveyors
07
Custom Item
Multi-type Temporary Support
Configuration
Middle dual-arm / single-arm / straddle type
Advantages
Realize tunneling-support synchronous operation, reduce empty roof risk
Applicable Condition
Ordinary roof, high safety requirement
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