The Weishi EBZ230S heavy-duty cantilever roadheader is specifically designed for small-section, high-hardness rock formations in coal mines. Despite its compact 75-ton body, it delivers uncompromised core performance, making it a professional solution for tunneling in narrow, hard rock tunnels. With a powerful 362kW engine, it can efficiently tackle hard rock with compressive strength ≤85MPa, achieving a maximum cutting area of 21.6㎡, demonstrating exceptional performance in confined spaces.
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Core Technical Parameters
|
Parameter Category |
Specific Value |
Remarks |
|
Whole Machine Parameters |
||
|
Installed Total Power |
362kW (Cutting 230kW + Oil Pump 132kW) |
Dual-motor drive, powerful performance |
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Machine Weight |
75t |
Low center of gravity & wide body, high stability |
|
Overall Length |
12.1m |
Suitable for large-section underground roadways |
|
Ground Specific Pressure |
0.165MPa |
Track ground contact length: 3640mm |
|
Climbing Capacity |
+18°~-18° |
Adaptable to complex underground terrain |
|
Power Supply Voltage |
AC 1140V/660V |
|
|
Cutting Performance |
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Cutting Head Rotation Speed |
37r/min |
Low speed & high torque for hard rock |
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Allowable Rock Compressive Strength |
≤85MPa |
Core index for hard rock working conditions |
|
Positioning Cutting Height |
4.5m |
One-time forming for large section |
|
Positioning Cutting Width |
4.8m |
Maximum cutting area: 21.6㎡ |
|
Cutting Head Sumping Depth |
190mm |
No dead angle for bottom cutting |
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Loading & Conveying |
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Shovel Loading Capacity |
240 m³/h |
Star wheel + scraper continuous slag discharge |
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Conveying Capacity |
288 m³/h |
High-efficiency discharge of the first conveyor |
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Shovel Sumping Depth |
300mm |
Thorough bottom slag cleaning |
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Gangue Passing Capacity |
Allows passage of 370mm square gangue |
Reduce blockage and improve efficiency |
The EBZ230S is tailored for small-section roadways and connecting roadways up to 21.6㎡. Its lightweight, narrow-width structure features tracks with an outer width of only 2300mm. It comes standard with a 3.0m shovel and can be upgraded to a 2.6m ultra-narrow shovel, perfectly solving the pain points of traditional equipment such as scraping against walls in narrow tunnels, getting stuck when turning, and difficulty maneuvering in confined spaces.
The overall height of the machine is significantly reduced, with a cutting head height of only 2100mm. This prevents roof scraping in low-lying roadways. The 370mm low gantry provides excellent maneuverability, and the 250mm ground clearance accommodates conditions with gravel floors and thin coal seams. It allows for flexible turning, tunneling, and transfer in confined spaces, eliminating the need for manual roadway widening and significantly reducing auxiliary work time.
The equipment supports operation in roadways with a gradient of ±18°. The 0.165MPa low-pressure wide tracks, combined with optional heightened track wings, prevent slippage and getting stuck on muddy or gravel floors, ensuring stability and preventing rollover on steep slopes.
The system employs a 362kW dual-power system consisting of a 230kW cutting motor and a 132kW oil pump motor. The low-speed, high-torque cutting head at 37r/min is precisely matched to the impact conditions of medium-hard rock (≤85MPa), ensuring sufficient rock-breaking torque while controlling the overall size and weight of the machine. Compared to higher-power models, it has lower no-load energy consumption, saving electricity costs during long-term downhole operations.
The power distribution has been optimized through simulation, ensuring synchronized operation of multiple actions such as cutting, loading, and traveling without power attenuation, balancing the power requirements of confined spaces with energy-saving properties. Although the structure is compact and small, the core configuration and performance are not compromised, truly achieving "small size, big energy."
Core Functionality
Cutting Section: Core of Hard Rock Breaking
Machine Body and Structure: High-Strength and Durable Design
Hydraulic System: Highly Efficient and Stable Operation
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
Intelligence and Expandability: Future-Oriented
Cutting Section: Core of Hard Rock Breaking
1. Patented Cutting Head Design
The cutting head is equipped with 45 high-strength patented tooth seats, resulting in a more scientific tooth distribution, improving rock breaking efficiency by 35% and wear resistance by 50% compared to traditional models.
The cutting head features anti-loosening tooth seats, reducing tooth wear and downhole replacement frequency.
The internal spline sleeve of the cutting head is designed with lubrication channels, effectively improving spline tooth surface lubrication and reducing spline wear.
2. Reinforced Cantilever Section
The internal structure is reinforced to withstand greater axial force and eccentric load generated by hard rock impact, solving the persistent problems of bearing wear, oil leakage, and high temperature in traditional models under hard rock conditions.
A dustproof and waterproof device is added to the front end, and the floating seal uses a double-layer leak-proof and dustproof seal, significantly improving seal life and reducing oil leakage failures
Machine Body and Structure: High-Strength and Durable Design
Material Upgrade: The entire frame is made of Q460 high-strength alloy steel (replacing traditional Q345), increasing structural strength by 35% and significantly enhancing fatigue resistance.
Low Center of Gravity and Wide Span: The wide body and low center of gravity provide strong stability when cutting hard rock, reducing the risk of cutter skipping and ensuring cutting accuracy and operational safety.
Wear-Resistant Chute Treatment: Key chute parts are reinforced with wear-resistant alloy welding or wear-resistant plates, doubling the service life compared to ordinary models.
Mechanical Collision Protection: Mechanical collision protection devices are added to the shovel and cutting sections to prevent accidental collisions and damage to the star wheel drive and cutting arm.
Hydraulic System: Highly Efficient and Stable Operation
Utilizes a load-sensitive multi-way valve, ensuring precise hydraulic system response, smooth operation, and lower energy consumption.
Centralized lubrication of key components facilitates easier downhole maintenance; external hydraulic refueling pump makes downhole refueling operations safer and more efficient.
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
The control box boasts an IP67 protection rating, offering excellent waterproof and dustproof performance. It can easily handle the complex, humid, and dusty environments of downhole operations, ensuring durability. Both the control box and electrical control box are equipped with displays, providing dual-position synchronous display of equipment parameters. Operation and maintenance status are clearly visible, offering convenience and efficiency.
Safety Features: Standard features include personnel proximity alarm, anti-accidental touch, and emergency stop functions, enhancing the safety of downhole operations.
Electrical Control System: Utilizing imported EPEC series controllers to construct a dual-redundant human-machine interface system. A distributed control network is formed through the intrinsically safe control box (ExibⅠ certified) and the HMI on the left door of the electrical control box. Integrated LCD Chinese display screen shows real-time information including motor status, real-time voltage, current, winding temperature, hydraulic system oil temperature and level, main inlet water flow of the cooling system, tunneling machine body angle, and real-time time. It also features a fault self-diagnosis engine with 23 built-in fault diagnosis algorithms, supporting overcurrent (>120%In), overvoltage (>110%Un), phase loss, stall, and other anomaly detection. It can effectively view historical fault records, with a storage capacity of no less than 999 records. It has an emergency start module with an industrial-grade matrix keyboard (IP65 protection) and supports manual forced start circuits (requiring dual password verification).
Intelligence and Expandability: Future-Oriented
Reserved intelligent module interface for rapid upgrade to an intelligent tunneling system, adapting to the needs of smart mine construction.
Applicable Scenarios
Tunneling of hard rock roadways in coal mines with compressive strength ≤85MPa (both full-rock and semi-coal-rock).
High-efficiency fully mechanized tunneling face with a maximum cross-section of 21.6㎡.
Complex hard rock roadways with high vibration and harsh working conditions.
Core Strengths
High rock-breaking efficiency
Standard configuration includes a cutting head, cutting reducer, and cantilever section specifically developed for hard rock conditions, matched with a heavy and stable machine body, providing strong rock-breaking capabilities, capable of overcoming rocks with a maximum strength of 85MPa, and improving overall tunneling efficiency by 80%.
High durability
Key points and core components adopt a dual process of material upgrades and structural reinforcement, combined with a dedicated wear-resistant protection design, effectively reducing the probability of equipment failure, reducing the frequency of daily maintenance, and significantly reducing overall construction and maintenance costs.
Strong adaptability to small sections
The overall layout is scientifically optimized, with a compact and streamlined structure. Core performance and configuration are not compromised, and the machine's weight is comparable to mainstream 260-type tunneling machines on the market. It is highly adaptable to narrow tunnels, allowing for flexible and easy operation in small sections.
Safe and reliable
The electrical system adopts an international core + domestic first-tier configuration, ensuring stability and reliability from the source. The core controller uses an imported Finnish brand, ensuring stable operation and a low failure rate, eliminating downtime during operation. The main switch uses an imported German Moeller product, providing comprehensive safety protection and outstanding durability. Key components such as contactors, sensors, and terminals all use domestic first-tier brands, ensuring reliable quality and convenient procurement and maintenance, significantly reducing maintenance costs.
Intelligent upgrade
Reserved intelligent interfaces for easy adaptation to smart mine development.
Specification Parameter Table
|
Item |
Specification |
Item |
Specification |
|
Overall Dimension(L×W×H) |
12.105×3.0/2.6×1.65m |
Main Shovel (4.4t) |
3065×1400×850mm |
|
Cutting Head Horizontal Height |
2100mm |
Motor Box (4.4t) |
2200×1820×930mm |
|
Track Outer Width |
2300mm |
Front Body (8.5t) |
2730×1350×1455mm |
|
Shovel Lifting Stroke |
400mm |
Rear Body (3.7t) |
1230×1160×1385mm |
|
Shovel Sumping Depth |
300mm |
Cutting Unit (14t) |
4782×1350×1000mm |
|
Cutting Head Sumping Depth |
190mm |
Left/Right Travel Unit (8.2t/side) |
4400×785×870mm |
|
Machine Weight |
75t |
Main Body (16t) |
4350×1830×1730mm |
|
Positioning Cutting Height |
4.5m |
Shovel Width |
3.0m |
|
Positioning Cutting Width |
4.8m |
Shovel Type |
Four-claw Star Wheel |
|
Cutting Area |
21.6㎡ |
Conveyor Type |
Double-side Chain Scraper |
|
Total Installed Power |
362kW |
Cutting Head Speed |
37r/min |
|
Ground Specific Pressure |
0.165MPa |
Track Contact Length |
3640mm |
|
Climbing Capacity |
+18°~-18° |
Track Shoe Width |
600mm |
|
Max Cutting Hardness |
≤85MPa |
Travel Speed |
0-6.5m/min |
|
Supply Voltage |
AC1140V/660V |
Inner Spray Pressure |
≥2MPa |
|
Cutting Motor |
230kW |
Outer Spray Pressure |
≥4MPa |
|
Oil Pump Motor |
132kW |
System Rated Pressure |
25MPa |
|
Ground Clearance |
250mm |
Gantry Height |
370mm |
Customizable Options Available
1. Loading System
2. Travel System
3. Cutting Protection
4. Man-machine Safety
5. Conveying System
6. Transfer System
7. Temporary Support
01
Customized Item
2.6m Narrow Shovel
Configuration Description
Shovel width narrowed to 2.6m, original structure & strength retained
Functional Advantages
Avoid wall scraping and jamming, improve flexibility for narrow roadways
Applicable Working Conditions
Narrow-section & compact underground roadways
02
Customized Item
High-flange Travel Unit
Configuration Description
Reinforced track frame and load-bearing structure
Functional Advantages
Prevent slipping & sinking, improve large-slope stability
Applicable Working Conditions
Soft floor, muddy ground, high-vibration working face
03
Customized Item
Telescopic Cutting Head Shield
Configuration Description
Impact-resistant wrapped protective cover
Functional Advantages
Block slag & dust, extend service life of core parts
Applicable Working Conditions
High-hardness rock, high-dust continuous operation
04
Customized Item
Lifting Driver Canopy
Configuration Description
Manually height adjustable canopy
Functional Advantages
Eliminate viewing blind area, improve operation comfort
Applicable Working Conditions
Undulating roadway height, long-time tunneling
05
Customized Item
Extended First Conveyor
Configuration Description
Lengthened body with reinforced scraper chain
Functional Advantages
Longer conveying distance, match high output demand
Applicable Working Conditions
Large-section & long-distance tunneling
06
Customized Item
Height-adjustable Secondary Conveyor
Configuration Description
Hydraulic height adjustment
Functional Advantages
Adapt to undulating roadway, avoid material spilling
Applicable Working Conditions
Undulating roadway, matched with different belt conveyors
07
Customized Item
Multi-type Temporary Support
Configuration Description
Middle dual-arm / single-arm / straddle type
Functional Advantages
Realize synchronous tunneling & support, reduce empty roof risk
Applicable Working Conditions
Ordinary roof, high safety tunneling
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