The Weishi EBZ260H heavy-duty cantilever roadheader is specifically designed for medium-to-high hardness, large-section roadways in coal mines. With a self-weight of 90 tons, it surpasses conventional 260-type roadheaders on the market in terms of robust construction and 420kW dual-motor drive, exceeding the power and load-bearing capacity of comparable products. The 260kW high-power cutting motor can efficiently tackle hard rock with compressive strength ≤90MPa, achieving one-time roadway forming of up to 30㎡. All wear-resistant components have been comprehensively upgraded, significantly reducing the frequency of consumable replacements. It supports remote viewing of operating data via mobile phone and can be upgraded with an intelligent tunneling system. Multiple customized accessories adapt to various roadways, allowing one machine to cover multiple mining faces, resulting in high equipment reuse and balancing tunneling capacity, maintenance costs, and long-term intelligent upgrade needs.
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Core Technical Parameters
|
Parameter Category |
Specific Value |
Remarks |
|
Whole Machine Parameters |
||
|
Installed Total Power |
420kW (Cutting 260kW + Oil Pump 160kW) |
Dual-motor drive with strong power |
|
Machine Weight |
90t |
Low center of gravity & wide body, high stability |
|
Overall Length |
11.41m |
Suitable for large-section underground roadways |
|
Ground Specific Pressure |
0.17MPa |
Track ground contact length: 3600mm |
|
Climbing Capacity |
+18°~-22° |
Adaptable to complex underground terrain |
|
Power Supply Voltage |
AC 1140V/660V |
|
|
Cutting Performance |
||
|
Cutting Head Rotation Speed |
37r/min |
Low speed & high torque dedicated for hard rock |
|
Compressive Strength of Cut Rock |
≤90MPa |
Core index for hard rock working conditions |
|
Positioning Cutting Height |
5.0m |
One-time forming for large cross-section |
|
Positioning Cutting Width |
6.0m |
Maximum cutting area: 30㎡ |
|
Cutting Head Sumping Depth |
260mm |
No dead angle for bottom cutting |
|
Loading & Conveying |
||
|
Shovel Loading Capacity |
270 m³/h |
Star wheel + scraper continuous slag discharge |
|
Conveying Capacity |
300 m³/h |
High-efficiency discharge of the first conveyor |
|
Shovel Sumping Depth |
300mm |
Thorough bottom slag cleaning |
|
Gangue Passing Capacity |
Allows passage of 400mm square gangue |
Reduce material blockage & improve efficiency |
① Specifically tuned for torque output in medium-hard rock impact applications, featuring 39 high-strength patented tooth seats for optimized cutting heads. This simultaneously improves rock-breaking and wear-resistance performance. Internal splined independent oil channels ensure long-lasting lubrication, and double-layer internal and external seals prevent oil leakage. This significantly reduces downtime for tooth replacement and seal maintenance, lowering consumable costs.
② The machine frame is constructed from Q460 high-strength alloy steel, enhancing overall structural strength. The 90t thickened body exhibits superior rigidity compared to ordinary 260 models on the market, significantly reducing vibration in hard rock operations, extending equipment service life, and lowering depreciation costs.
③ 3600mm extended tracks and 0.165MPa low-voltage grounding design prevent the vehicle from getting stuck in soft, muddy tunnels; the 180KN·m high-torsion travel reducer provides powerful climbing ability and can handle slopes ranging from -22° to +18°.
④ A 400mm large-size waste rock passage combined with a 270m³/h shovel loading capacity ensures smooth and unobstructed transport of large pieces of rock debris.
⑤ Centralized lubrication and standardized universal parts design shorten daily maintenance time. Convenient sourcing channels for top-tier domestic parts result in lower labor and material costs for major and minor repairs.
Equipped with multiple customized components, it can switch between narrow tunnels, steep slopes, and long working faces. A single unit can cover multiple mining areas, increasing the reuse value of the equipment.
The entire machine is equipped with a complete underground safety protection system, integrating multiple electrical interlocking devices such as personnel proximity warning, accidental contact prevention, and full-area emergency stop, preventing human-machine collision accidents from the source of operation. The electrical control system has 23 built-in professional fault diagnosis algorithms, which can detect various equipment hazards such as motor overload, abnormal oil pressure, and excessive oil temperature in real time, and push fault warnings in advance to prevent minor faults from escalating into major shutdowns and significantly reduce non-production downtime losses. The equipment is equipped with a multi-protocol IoT communication module, supporting mine ring network access. Management personnel can remotely view the unit's real-time load, operating parameters, historical fault records, and operating time through a mobile APP, eliminating the need for frequent on-site inspections and effectively saving management manpower and underground travel time. Meanwhile, the whole machine is reserved with a standardized intelligent tunneling upgrade interface. In the future, only the supporting intelligent module needs to be added. Without replacing the whole machine or large-scale disassembly and modification, it can be upgraded with automated functions such as remote control, automatic cutting and unmanned tunneling. The one-time purchase can not only meet the current production needs of efficient tunneling in hard rock roadways, but also fit the long-term construction plan of mine intelligence. The advantages of the equipment's input and output throughout the entire life cycle are very prominent.
Core Functionality
Cutting Section: Core of Hard Rock Breaking
Machine Body and Structure: High-Strength and Durable Design
Hydraulic System: Highly Efficient and Stable Operation
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
Intelligence and Expandability: Future-Oriented
Cutting Section: Core of Hard Rock Breaking
1. Patented Cutting Head Design
The cutting head is equipped with 39 high-strength patented tooth seats, with a more scientific tooth distribution, increasing rock breaking efficiency by 35% and wear resistance by 50% compared to traditional models.
The cutting head features anti-detachment tooth seats, reducing tooth wear and minimizing downhole replacement frequency.
The cutting head connection method is optimized, using a rear-end engagement to effectively solve bolt breakage issues; the internal spline sleeve of the cutting head is designed with lubrication channels, effectively improving spline tooth surface lubrication and reducing spline wear.
2. Reinforced Cantilever Section
The internal structure is reinforced, capable of withstanding greater axial and eccentric loads generated by hard rock impact, solving the persistent problems of bearing wear, oil leakage, and high temperatures in traditional models under hard rock conditions.
The floating seal uses a double-layer leak-proof and dust-proof seal, significantly improving seal life and reducing oil leakage failures.
Machine Body and Structure: High-Strength and Durable Design
Material Upgrade: The entire frame is made of Q460 high-strength alloy steel (replacing traditional Q345), increasing structural strength by 35% and significantly enhancing fatigue resistance.
Low Center of Gravity and Wide Span: The wide body and low center of gravity provide strong stability when cutting hard rock, reducing the risk of cutter skipping and ensuring cutting accuracy and operational safety.
Wear-Resistant Chute Treatment: Key chute parts are reinforced with wear-resistant alloy welding or wear-resistant plates, doubling the service life compared to ordinary models.
Mechanical Collision Protection: Mechanical collision protection devices are added to the shovel and cutting sections to prevent accidental collisions and damage to the star wheel drive and cutting arm.
Hydraulic System: Highly Efficient and Stable Operation
Utilizes a load-sensitive multi-way valve, ensuring precise hydraulic system response, smooth operation, and lower energy consumption.
Centralized lubrication of key components facilitates easier downhole maintenance; external hydraulic refueling pump makes downhole refueling operations safer and more efficient.
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
The control box boasts an IP67 protection rating, offering excellent waterproof and dustproof performance. It can easily handle the complex, humid, and dusty environments of downhole operations, ensuring durability. Both the control box and electrical control box are equipped with displays, providing dual-position synchronous display of equipment parameters. Operation and maintenance status are clearly visible, offering convenience and efficiency.
Safety Features: Standard features include personnel proximity alarm, anti-accidental touch, and emergency stop functions, enhancing the safety of downhole operations.
Electrical Control System: Utilizing imported EPEC series controllers to construct a dual-redundant human-machine interface system. A distributed control network is formed through the intrinsically safe control box (ExibⅠ certified) and the HMI on the left door of the electrical control box. The integrated LCD Chinese display screen provides real-time display of motor status, voltage, current, winding temperature, hydraulic system oil temperature and level, main water flow rate of the cooling system, tunneling machine body angle, and real-time time. It also features a self-diagnostic engine with 23 built-in fault diagnosis algorithms, supporting overcurrent (>120%In), overvoltage (>110%Un), phase loss, stall, and other anomaly detection. It can effectively view historical fault records, with a storage capacity of no less than 999 records. An emergency start module is included, equipped with an industrial-grade matrix keyboard (IP65 protection) and supports manual forced start circuits (requiring dual password verification).
Intelligence and Expandability: Future-Oriented
Reserved intelligent module interface for rapid upgrade to an intelligent tunneling system, adapting to the needs of smart mine construction.
Applicable Scenarios
Tunneling of hard rock and semi-coal-rock roadways with a compressive strength ≤90MPa in coal mines.
High-efficiency fully mechanized tunneling faces with a maximum cross-section of 30㎡.
Complex hard rock tunnels with high vibration and harsh working conditions.
Core Strengths
High Rock Breaking Efficiency
Standard configuration includes a cutting head, cutting reducer, and cantilever section specifically developed for hard rock conditions, matched with a heavy and stable machine body, providing strong rock breaking capabilities. It can overcome rocks with a maximum strength of 90MPa, improving overall tunneling efficiency by 80%.
High Durability
Key points and core components utilize upgraded materials and structural reinforcement, resulting in a machine weight superior to conventional 260-type models on the market. Solid materials and stronger rigidity ensure sufficient load-bearing capacity. Combined with a dedicated wear-resistant protection design, it effectively reduces the probability of equipment failure, decreases the frequency of daily maintenance, and significantly reduces overall construction and maintenance costs.
Wide Adaptability
The overall machine structure is scientifically optimized, with a large cutting coverage area, a reasonable machine body layout, and moderate size. It has strong maneuverability and excellent rock-carrying performance, easily handling various harsh geological conditions and widely adaptable to various specifications of hard rock tunnel excavation operations.
Safe and Reliable
The entire electrical system adopts a configuration scheme of "international core + domestic first-tier" to ensure stability and reliability from the source. The core controller uses an imported Finnish brand, ensuring stable operation and a low failure rate, eliminating downtime during operation. The main switch uses an imported German Moeller product, providing comprehensive safety protection and outstanding durability. Key components such as contactors, sensors, and terminal blocks all use domestic first-tier brands, ensuring reliable quality and convenient procurement and maintenance, significantly reducing maintenance costs.
Intelligent Upgrade
Reserved intelligent interfaces for easy adaptation to smart mine development.
Specification Parameter Table
|
Item |
Specification |
Item |
Specification |
|
Overall Dimension(L×W×H) |
11.41×3.6×1.95m |
Main Shovel (3.6t) |
2617×1400×925mm |
|
Cutting Head Horizontal Height |
2450mm |
Motor Box (4.4t) |
2150×1670×870mm |
|
Track Outer Width |
2780mm |
Front Body (6.7t) |
2420×1360×1380mm |
|
Shovel Lifting Stroke |
500mm |
Rear Body (4.1t) |
1350×1350×1440mm |
|
Shovel Sumping Depth |
300mm |
Cutting Unit (13.4t) |
4700×1670×1125mm |
|
Cutting Head Sumping Depth |
260mm |
Left/Right Travel Unit (10.4t) |
4470×885×900mm |
|
Machine Weight |
90t |
Main Body (13t) |
4140×1810×1680mm |
|
Positioning Cutting Height |
5.0m |
Shovel Width |
3.6m |
|
Positioning Cutting Width |
6.0m |
Shovel Type |
Four-claw Star Wheel |
|
Cutting Area |
30㎡ |
Conveyor Type |
Double-side Chain Scraper |
|
Total Installed Power |
420kW |
Cutting Head Speed |
37r/min |
|
Ground Specific Pressure |
0.17MPa |
Track Contact Length |
3600mm |
|
Climbing Capacity |
+18°~-22° |
Track Shoe Width |
720mm |
|
Max Cutting Hardness |
≤90MPa |
Travel Speed |
0-6.5m/min |
|
Power Supply |
AC1140V/660V |
Inner Spray Pressure |
≥2MPa |
|
Cutting Motor |
260kW |
Outer Spray Pressure |
≥4MPa |
|
Oil Pump Motor |
160kW |
System Rated Pressure |
25MPa |
|
Ground Clearance |
365mm |
Gantry Height |
400mm |
Customizable Options Available
1. Loading System
2. Travel System
3. Cutting Protection
4. Man-machine Safety
5. Conveying System
6. Transfer System
7. Temporary Support
01
Customized Item
3.2m Narrow Shovel
Configuration Description
Narrowed width without strength reduction
Functional Advantages
Avoid wall scraping, improve narrow roadway flexibility
Applicable Working Conditions
Narrow-section compact roadways/p>
02
Customized Item
High-flange Travel Unit
Configuration Description
Reinforced load-bearing structure
Functional Advantages
Prevent slipping, improve large-slope stability
Applicable Working Conditions
Soft floor, high-vibration working face
03
Customized Item
Telescopic Cutting Head Shield
Configuration Description
Impact-resistant wrap-around cover
Functional Advantages
Protect bearings and seals, extend service life
Applicable Working Conditions
High-hardness & high-dust operation
04
Customized Item
Lifting Driver Canopy
Configuration Description
Manually height adjustable
Functional Advantages
Eliminate blind area, improve comfort
Applicable Working Conditions
Undulating roadway height
05
Customized Item
Extended First Conveyor
Configuration Description
Reinforced scraper and chute
Functional Advantages
Match high-output tunneling
Applicable Working Conditions
Large-section long-distance excavation
06
Customized Item
Height-adjustable Secondary Conveyor
Configuration Description
Hydraulic height adjustment
Functional Advantages
Adapt to undulating roadways
Applicable Working Conditions
Different belt conveyor docking
07
Customized Item
Multi-type Temporary Support
Configuration Description
Dual-arm / single-arm optional
Functional Advantages
Synchronous tunneling & support
Applicable Working Conditions
Ordinary roof high-safety tunneling
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