The Weishi EBZ260L heavy-duty cantilever roadheader, a pioneer in low-profile tunneling, is a specialized upgrade for tunneling equipment designed for low-profile roadways. The entire machine is deeply optimized to address industry pain points such as insufficient lifting capacity, limited cutting range, and the risk of roof snag due to excessive height in low-profile roadways. It is suitable for full-rock and semi-coal-rock roadways with compressive strength ≤90MPa. The machine features a lightweight 83-ton body, powered by dual 420kW motors, and a cutting head height of only 2150mm, allowing for interference-free operation in low-profile spaces. It can form a cross-section of 14.4–26.4㎡ in a single pass.
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Core Technical Parameters
|
Parameter Category |
Specific Value |
Remarks |
|
Whole Machine Parameters |
||
|
Installed Total Power |
420kW (Cutting 260kW + Oil Pump 160kW) |
Dual-motor drive, strong power |
|
Machine Weight |
83t |
Low center of gravity & wide body, high stability |
|
Overall Length |
11.9m |
Suitable for large-section underground roadways |
|
Ground Specific Pressure |
0.165MPa |
Track ground contact length: 3600mm |
|
Climbing Capacity |
-20°~+16° |
Adaptable to complex underground terrain |
|
Power Supply Voltage |
AC 1140V/660V |
|
|
Cutting Performance |
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Cutting Head Rotation Speed |
37r/min |
Low speed & high torque for hard rock |
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Compressive Strength of Cut Rock |
≤90MPa |
Core index for hard rock conditions |
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Positioning Cutting Height |
4.8m |
One-time forming for low roadways |
|
Positioning Cutting Width |
5.5m |
Maximum cutting area: 26.4㎡ |
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Cutting Head Sumping Depth |
200mm |
No dead angle for bottom cutting |
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Loading & Conveying |
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Shovel Loading Capacity |
270 m³/h |
Star wheel + scraper continuous slag discharge |
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Conveying Capacity |
300 m³/h |
High-efficiency discharge of the first conveyor |
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Shovel Sumping Depth |
300mm |
Thorough bottom slag cleaning |
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Gangue Passing Capacity |
Allows passage of 350mm square gangue |
Reduce blockage and improve efficiency |
The product's biggest highlight is its low-profile design with a cutting head height of only 2150mm, precisely covering the construction needs of low-profile roadways with a cutting height of 2.9-4.8m, completely solving the problem of limited operation in low-profile spaces caused by traditional models.
The cutting assembly utilizes proprietary technology from VIS, resulting in enhanced rock-breaking and wear-resistant performance.
It supports customized modifications such as a 3.2m narrow shovel, a lifting canopy, and an extended conveyor, perfectly solving the problems of poor passage, frequent malfunctions, and obstructed muck removal in low-level tunnels, ensuring continuous underground tunneling operations.
A complete underground safety monitoring system provides dual protection against gas and personnel intrusion, early warning of malfunctions to reduce sudden downtime, and is equipped with IoT and smart technology for future expansion.
Core Functionality
Cutting Section: Core of Hard Rock Breaking
Machine Body and Structure: High-Strength and Durable Design
Hydraulic System: Highly Efficient and Stable Operation
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
Intelligence and Expandability: Future-Oriented
Cutting Section: Core of Hard Rock Breaking
1. Patented Cutting Head Design
The cutting head is equipped with 39 high-strength patented tooth seats, with a more scientific tooth distribution, increasing rock breaking efficiency by 35% and wear resistance by 50% compared to traditional models.
The cutting head features anti-detachment tooth seats, reducing tooth wear and minimizing downhole replacement frequency.
The cutting head connection method is optimized, using a rear-end engagement to effectively solve bolt breakage issues; the internal spline sleeve of the cutting head is designed with lubrication channels, effectively improving spline tooth surface lubrication and reducing spline wear.
2. Reinforced Cantilever Section
The internal structure is reinforced, capable of withstanding greater axial and eccentric loads generated by hard rock impact, solving the persistent problems of bearing wear, oil leakage, and high temperatures in traditional models under hard rock conditions.
The floating seal uses a double-layer leak-proof and dust-proof seal, significantly improving seal life and reducing oil leakage failures.
Machine Body and Structure: High-Strength and Durable Design
Material Upgrade: The entire frame is made of Q460 high-strength alloy steel (replacing traditional Q345), increasing structural strength by 35% and significantly enhancing fatigue resistance.
Low Center of Gravity and Wide Span: The wide body and low center of gravity provide strong stability when cutting hard rock, reducing the risk of cutter skipping and ensuring cutting accuracy and operational safety.
Wear-Resistant Chute Treatment: Key chute parts are reinforced with wear-resistant alloy welding or wear-resistant plates, doubling the service life compared to ordinary models.
Mechanical Collision Protection: Mechanical collision protection devices are added to the shovel and cutting sections to prevent accidental collisions and damage to the star wheel drive and cutting arm.
Hydraulic System: Highly Efficient and Stable Operation
Utilizes a load-sensitive multi-way valve, ensuring precise hydraulic system response, smooth operation, and lower energy consumption.
Centralized lubrication of key components facilitates easier downhole maintenance; external hydraulic refueling pump makes downhole refueling operations safer and more efficient.
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
The control box boasts an IP67 protection rating, offering excellent waterproof and dustproof performance. It can easily handle the complex, humid, and dusty environments of downhole operations, ensuring durability. Both the control box and electrical control box are equipped with displays, providing dual-position synchronous display of equipment parameters. Operation and maintenance status are clearly visible, offering convenience and efficiency.
Safety Features: Standard features include personnel proximity alarm, anti-accidental touch, and emergency stop functions, enhancing the safety of downhole operations.
Electrical Control System: Utilizing imported EPEC series controllers to construct a dual-redundant human-machine interface system. A distributed control network is formed through the intrinsically safe control box (ExibⅠ certified) and the HMI on the left door of the electrical control box. Integrated LCD Chinese display screen for real-time display: including motor status, real-time voltage, current, winding temperature, hydraulic system oil temperature and level, main inlet water flow of the cooling system, tunneling machine body angle, real-time time, etc.; It also features a fault self-diagnosis engine: built-in 23 types of fault diagnosis algorithms, supporting overcurrent (>120%In), overvoltage (>110%Un), phase loss, stall, and other abnormal detection, and can effectively view historical fault records, with a fault record storage capacity of no less than 999 records. It has an emergency start module: equipped with an industrial-grade matrix keyboard (IP65 protection), supporting manual forced start circuit (requires dual password verification).
Intelligence and Expandability: Future-Oriented
Reserved intelligent module interface, allowing for rapid upgrade to an intelligent tunneling system, adapting to the needs of smart mine construction.
Applicable Scenarios
Tunneling of hard rock roadways in coal mines with compressive strength ≤90MPa (whole rock, semi-coal rock).
Excavation of all-rock and semi-coal-rock hard rock roadways in coal mines with a height range of 2.9m-4.8m.
Complex hard rock roadways with high vibration and harsh working conditions.
Core Strengths
Low-Position Cutting Section Design
The machine has a compact structure and a low-position cutting section with a lower horizontal height, allowing for flexible adaptation to various low-profile hard rock roadways in the 2.9m-4.8m range, enabling smooth and unobstructed excavation operations in low-ceilinged spaces.
High Rock-Breaking Efficiency
Standard configuration includes a cutting head, cutting reducer, and cantilever section specifically developed for hard rock conditions, matched with a heavy and stable machine body, providing strong rock-breaking capabilities, capable of handling rocks up to 90MPa, and improving overall excavation efficiency by 80%.
High Durability
Key points and core components utilize upgraded materials and structural reinforcement, combined with a dedicated wear-resistant protection design, effectively reducing the probability of equipment failure, decreasing the frequency of daily maintenance, and significantly reducing overall construction and maintenance costs.
Safe and Reliable
The entire electrical system adopts a configuration scheme of "international core + domestic first-tier" to ensure stability and reliability from the source. The core controller uses an imported Finnish brand, ensuring stable operation and a low failure rate, eliminating downtime during operation. The main switch uses an imported German Moeller product, providing comprehensive safety protection and outstanding durability. Key components such as contactors, sensors, and terminal blocks all use domestic first-tier brands, ensuring reliable quality and convenient procurement and maintenance, significantly reducing maintenance costs.
Intelligent Upgrade
Reserved intelligent interfaces for easy adaptation to smart mine development.
Specification Parameter Table
|
Item |
Specification |
Item |
Specification |
|
Overall Dimension(L×W×H) |
11.9×3.6×1.81m |
Main Shovel (4t) |
3060×1400×820mm |
|
Cutting Head Horizontal Height |
2150mm |
Motor Box (4.4t) |
2293×1740×907mm |
|
Track Outer Width |
2850mm |
Front Body (7t) |
2120×1360×1380mm |
|
Shovel Lifting Stroke |
500mm |
Rear Body (4.8t) |
1600×1350×1440mm |
|
Shovel Sumping Depth |
300mm |
Cutting Unit (13.7t) |
4895×1809×1022mm |
|
Cutting Head Sumping Depth |
200mm |
Left/Right Travel Unit (10.5t) |
4460×920×930mm |
|
Machine Weight |
83t |
Main Body (16.4t) |
4130×1816×1647mm |
|
Positioning Cutting Height |
4.8m |
Shovel Width |
3.6m |
|
Positioning Cutting Width |
5.5m |
Shovel Type |
Four-claw Star Wheel |
|
Cutting Area |
26.4㎡ |
Conveyor Type |
Double-side Chain Scraper |
|
Total Installed Power |
420kW |
Cutting Head Speed |
37r/min |
|
Ground Specific Pressure |
0.165MPa |
Track Contact Length |
3600mm |
|
Climbing Capacity |
-20°~+16° |
Track Shoe Width |
720mm |
|
Max Cutting Hardness |
≤90MPa |
Travel Speed |
0-7m/min |
|
Power Supply |
AC1140V/660V |
Inner Spray Pressure |
≥2MPa |
|
Cutting Motor |
260kW |
Outer Spray Pressure |
≥4MPa |
|
Oil Pump Motor |
160kW |
System Rated Pressure |
25MPa |
|
Ground Clearance |
310mm |
Gantry Height |
350mm |
Customizable Options Available
1. Loading System
2. Travel System
3. Cutting Protection
4. Man-machine Safety
5. Conveying System
6. Transfer System
7. Temporary Support
01
Customized Item
3.2m Narrow Shovel
Description
Narrowed to 3.2m, original strength reserved
Advantages
Avoid wall scraping, improve flexibility
Applicable Conditions
Narrow-section roadways
02
Customized Item
High-flange Travel Unit
Description
Reinforced track load structure
Advantages
Prevent slipping, improve slope stability
Applicable Conditions
Soft floor, high vibration working face
03
Customized Item
Telescopic Cutting Head Shield
Description
Impact resistant enclosed cover
Advantages
Protect bearings, extend service life
Applicable Conditions
High-hardness rock tunneling
04
Customized Item
Lifting Driver Canopy
Description
Manual height adjustable
Advantages
Eliminate blind area, improve comfort
Applicable Conditions
Undulating roadway height
05
Customized Item
Conveying System
Description
Reinforced lengthened body
Advantages
Match high-output tunneling
Applicable Conditions
Long-distance excavation
06
Customized Item
Height-adjustable Secondary Conveyor
Description
Hydraulic height adjustment
Advantages
Adapt to undulating roadways
Applicable Conditions
Different belt conveyor docking
07
Customized Item
Multi-type Temporary Support
Description
Dual-arm / single-arm optional
Advantages
Synchronous tunneling & support
Applicable Conditions
High safety roof roadways
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