Compact and Powerful in Hard Rock, Big Impact in Small Sections
The VIS EBZ260S heavy-duty cantilever roadheader is a compact tunneling machine specifically designed for small-section hard rock tunnels. It directly addresses the pain points of underground construction, such as difficulty turning in narrow tunnels, limited operation in confined spaces, high wear and tear on hard rock cutting teeth, and easy slippage on the floor. With a compact 85-ton body, it achieves a 90MPa hard rock crushing capacity, making it the performance king for small-section hard rock tunnel excavation. The machine's 392kW power system and maximum cutting area of 28.8㎡ unleash powerful tunneling potential in confined spaces.
Share:
Core Technical Parameters
|
Parameter Category |
Specific Value |
Remarks |
|
Whole Machine Parameters |
||
|
Installed Total Power |
392kW (Cutting 260kW + Oil Pump 132kW) |
Dual-motor drive, high power |
|
Machine Weight |
85t |
Low center of gravity & wide body, high stability |
|
Overall Length |
12.28m |
Suitable for large-section underground roadways |
|
Ground Specific Pressure |
0.175MPa |
Track contact length: 3434mm |
|
Climbing Capacity |
-18°~+18° |
Adaptable to complex underground terrain |
|
Power Supply Voltage |
AC 1140V/660V |
|
|
Cutting Performance |
||
|
Cutting Head Rotation Speed |
37r/min |
Low speed & high torque for hard rock |
|
Allowable Rock Compressive Strength |
≤90MPa |
Core index for hard rock conditions |
|
Positioning Cutting Height |
4.8m |
One-time forming for large section |
|
Positioning Cutting Width |
6.0m |
Maximum cutting area: 28.8㎡ |
|
Cutting Head Sumping Depth |
225mm |
No dead angle for bottom cutting |
|
Loading & Conveying |
||
|
Shovel Loading Capacity |
270 m³/h |
Star wheel + scraper continuous slag discharge |
|
Conveying Capacity |
300 m³/h |
High-efficiency discharge of the first conveyor |
|
Shovel Sumping Depth |
300mm |
Thorough bottom slag cleaning |
|
Gangue Passing Capacity |
Allows passage of 400mm square gangue |
Reduce blockage and improve efficiency |
The entire machine has been optimized for narrowing and lightweighting, with significantly reduced body width and overall height. The track width is only 2700mm, and the ground clearance is as high as 415mm, resulting in a smaller turning radius and perfectly solving the problems of scraping against the walls, getting stuck, and the machine scraping against the roof in narrow tunnels. Optional 3.2m narrow shovel blades further reduce the machine's width, allowing for flexible and unrestricted turning and tunneling operations in mining roadways and narrow development roadways. Even with tight roadway spacing, equipment blockage will not occur, significantly reducing roadway repair and relocation time.
The heavy-duty cutting assembly is precisely tuned for 90MPa medium-hard rock impact conditions, meeting high-intensity cutting requirements while reducing no-load energy consumption compared to higher-power models. Despite its compact size, core configurations are not compromised, truly achieving high performance in a small cross-section.
A complete safety early warning system plus a real-time pre-diagnosis system for 23 types of faults proactively identifies potential equipment problems, preventing sudden major overhauls and downtime. The wear-resistant and reinforced structure reduces the failure rate, significantly increasing the effective operating time of the equipment. The machine has reserved RS485/CAN/Ethernet multi-protocol IoT interfaces, allowing direct connection to the mine ring network and remote monitoring of equipment data via a mobile APP. Standardized intelligent tunneling upgrade interfaces can be equipped with remote cutting and automatic forming intelligent modules.
Seven modular customized technical upgrades to adapt to different tunnel working conditions
Core Functionality
Cutting Section: Core of Hard Rock Breaking
Machine Body and Structure: High-Strength and Durable Design
Hydraulic System: Highly Efficient and Stable Operation
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
Intelligence and Expandability: Future-Oriented
Cutting Section: Core of Hard Rock Breaking
1. Patented Cutting Head Design
The cutting head is equipped with 39 high-strength patented tooth seats, resulting in a more scientific tooth distribution, improving rock breaking efficiency by 35% and wear resistance by 50% compared to traditional models.
The cutting head features anti-detachment tooth seats, reducing tooth wear and downhole replacement frequency.
The cutting head connection method is optimized, using a rear-end engagement to effectively solve bolt breakage issues; the internal spline sleeve of the cutting head is designed with lubrication channels, effectively improving spline tooth surface lubrication and reducing spline wear.
2. Reinforced Cantilever Section
The internal structure is reinforced, capable of withstanding greater axial force and eccentric load generated by hard rock impact, solving the persistent problems of bearing wear, oil leakage, and high temperature in traditional models under hard rock conditions.
The floating seal uses a double-layer leak-proof and dust-proof seal, significantly improving seal life and reducing oil leakage failures.
Machine Body and Structure: High-Strength and Durable Design
Material Upgrade: The entire frame is made of Q460 high-strength alloy steel (replacing traditional Q345), increasing structural strength by 35% and significantly enhancing fatigue resistance.
Low Center of Gravity and Wide Span: The wide body and low center of gravity provide strong stability when cutting hard rock, reducing the risk of cutter skipping and ensuring cutting accuracy and operational safety.
Wear-Resistant Chute Treatment: Key chute parts are reinforced with wear-resistant alloy welding or wear-resistant plates, doubling the service life compared to ordinary models.
Mechanical Collision Protection: Mechanical collision protection devices are added to the shovel and cutting sections to prevent accidental collisions and damage to the star wheel drive and cutting arm.
Hydraulic System: Highly Efficient and Stable Operation
Utilizes a load-sensitive multi-way valve, ensuring precise hydraulic system response, smooth operation, and lower energy consumption.
Centralized lubrication of key components facilitates easier downhole maintenance; external hydraulic refueling pump makes downhole refueling operations safer and more efficient.
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
The control box boasts an IP67 protection rating, offering excellent waterproof and dustproof performance. It can easily handle the complex, humid, and dusty environments of downhole operations, ensuring durability. Both the control box and electrical control box are equipped with displays, providing dual-position synchronous display of equipment parameters. Operation and maintenance status are clearly visible, offering convenience and efficiency.
Safety Features: Standard features include personnel proximity alarm, anti-accidental touch, and emergency stop functions, enhancing the safety of downhole operations.
Electrical Control System: Utilizing imported EPEC series controllers to construct a dual-redundant human-machine interface system. A distributed control network is formed through the intrinsically safe control box (ExibⅠ certified) and the HMI on the left door of the electrical control box. Integrated LCD Chinese display screen for real-time display: including motor status, real-time voltage, current, winding temperature, hydraulic system oil temperature and level, main inlet water flow of the cooling system, tunneling machine body angle, real-time time, etc.; It also features a fault self-diagnosis engine: built-in 23 types of fault diagnosis algorithms, supporting overcurrent (>120%In), overvoltage (>110%Un), phase loss, stall, and other abnormal detection, and can effectively view historical fault records, with a fault record storage capacity of no less than 999 records. It has an emergency start module: equipped with an industrial-grade matrix keyboard (IP65 protection), supporting manual forced start circuit (requires dual password verification).
Intelligence and Expandability: Future-Oriented
Reserved intelligent module interface, allowing for rapid upgrade to an intelligent tunneling system, adapting to the needs of smart mine construction.
Applicable Scenarios
Tunneling of hard rock and semi-coal-rock roadways with compressive strength ≤90MPa in coal mines.
High-efficiency fully mechanized tunneling faces for small-section (maximum 28.8㎡) rock roadways.
Complex hard rock tunnels with high vibration and harsh working conditions.
Core Strengths
Strong Adaptability
The machine boasts a compact size while maintaining top-notch performance and configuration. Its weight is superior to conventional 260-type models on the market. Solid construction ensures greater rigidity and load-bearing capacity, precisely adapting to small-section hard rock tunnel conditions. Maneuvering, turning, and construction operations are flexible and smooth even in confined spaces.
High Rock-Breaking Efficiency
Standard configuration includes a cutting head, cutting reducer, and cantilever section specifically developed for hard rock conditions. Matched with a robust and sturdy body, it delivers powerful rock-breaking capabilities, capable of handling rocks up to 90MPa, increasing overall tunneling efficiency by 80%.
High Durability
Key points and core components utilize upgraded materials and reinforced structures, combined with a dedicated wear-resistant protection design, effectively reducing the probability of equipment failure, minimizing daily maintenance frequency, and significantly reducing overall construction and maintenance costs.
Safe and Reliable
The entire electrical system adopts a configuration scheme of "international core + domestic first-tier" to ensure stability and reliability from the source. The core controller uses an imported Finnish brand, ensuring stable operation and a low failure rate, eliminating downtime during operation. The main switch uses an imported German Moeller product, providing comprehensive safety protection and outstanding durability. Key components such as contactors, sensors, and terminal blocks all use domestic first-tier brands, ensuring reliable quality and convenient procurement and maintenance, significantly reducing maintenance costs.
Intelligent Upgrade
Reserved intelligent interfaces for easy adaptation to smart mine development.
Specification Parameter Table
|
Item |
Specification |
Item |
Specification |
|
Overall Dimension(L×W×H) |
12.28×3.6×1.8m |
Main Shovel (4.6t) |
3100×1400×920mm |
|
Cutting Head Horizontal Height |
2300mm |
Motor Box (5.1t) |
2150×1825×987mm |
|
Track Outer Width |
2700mm |
Main Frame (9.1t) |
3680×1390×1550mm |
|
Shovel Lifting Stroke |
400mm |
|
|
|
Shovel Sumping Depth |
300mm |
Cutting Unit (14t) |
4700×1825×1125mm |
|
Cutting Head Sumping Depth |
225mm |
Left/Right Travel Unit (9.7t/side) |
4300×895×930mm |
|
Machine Weight |
85t |
Main Body (13t) |
4140×1810×1680mm |
|
Positioning Cutting Height |
4.8m |
Shovel Width |
3.6m |
|
Positioning Cutting Width |
6.0m |
Shovel Type |
Four-claw Star Wheel |
|
Positioning Cutting Area |
28.8㎡ |
Conveyor Type |
Double-side Chain Scraper |
|
Installed Total Power |
392kW |
Cutting Head Speed |
37r/min |
|
Ground Specific Pressure |
0.175MPa |
Track Contact Length |
3434mm |
|
Climbing Capacity |
-18°~+18° |
Track Shoe Width |
650mm |
|
Max Cutting Hardness |
≤90MPa |
Travel Speed |
0-6.5m/min |
|
Power Supply |
AC1140V/660V |
Inner Spray Pressure |
≥2MPa |
|
Cutting Motor |
260kW |
Outer Spray Pressure |
≥4MPa |
|
Oil Pump Motor |
132kW |
System Rated Pressure |
25MPa |
|
Ground Clearance |
415mm |
Gantry Height |
400mm |
Customizable Options Available
1. Loading System
2. Travel System
3. Cutting Protection
4. Man-machine Safety
5. Conveying System
6. Transfer System
7. Temporary Support
01
Customized Item
3.2m Narrow Shovel
Configuration Description
Narrowed to 3.2m, original structure & strength reserved
Functional Advantages
Avoid wall scraping, improve narrow roadway flexibility
Applicable Working Conditions
Narrow-section compact roadways
02
Customized Item
Travel System
Configuration Description
Reinforced track and load structure
Functional Advantages
Prevent slipping & sinking, improve large-slope stability
Applicable Working Conditions
Soft floor, muddy ground, high-vibration working face
03
Customized Item
Telescopic Cutting Head Shield
Configuration Description
Impact-resistant wrapped cover
Functional Advantages
Block slag & dust, extend component service life
Applicable Working Conditions
High-hardness rock, high dust continuous operation
04
Customized Item
Lifting Driver Canopy
Configuration Description
Manually height adjustable
Functional Advantages
Eliminate blind area, improve comfort
Applicable Working Conditions
Undulating roadway height
05
Customized Item
Extended First Conveyor
Configuration Description
Lengthened body with reinforced scraper
Functional Advantages
Match high-output tunneling
Applicable Working Conditions
Large-section & long-distance tunneling
06
Customized Item
Height-adjustable Secondary Conveyor
Configuration Description
Hydraulic height adjustment
Functional Advantages
Adapt to undulating roadways
Applicable Working Conditions
Different belt conveyor docking
07
Customized Item
Multi-type Temporary Support
Configuration Description
Dual-arm / single-arm optional
Functional Advantages
Realize synchronous tunneling & support
Applicable Working Conditions
High-safety rock roadway
Require More Customized Productsand Technical Advice?
Send over your requirements and we can offer one-stop technical advice and Industry solutions to meet your needs.
Related Products