The VIS EBZ280D heavy-duty cantilever roadheader is specifically designed for hard rock construction in steep underground coal mine tunnels, boasting an industry-leading climbing ability of -25° to +23°. Its 110-ton heavy-duty chassis is equipped with a powerful 480kW motor, and a 280kW cutting motor capable of handling hard rock pressure ≤100MPa. A full set of specialized reinforcements for steep slopes enables efficient and routine tunneling in previously difficult steep hard rock tunnels, making steep-angle development roadway construction in mines no longer a challenge.
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Core Technical Parameters
|
Parameter Category |
Specific Value |
Remarks |
|
Whole Machine Parameters |
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Installed Total Power |
480kW (Cutting 280kW + Oil Pump 200kW) |
Dual-motor drive with strong power |
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Machine Weight |
110t |
Low center of gravity & wide body, high stability |
|
Overall Length |
12.435m |
Suitable for large-section underground roadways |
|
Ground Specific Pressure |
0.16MPa |
Track ground contact length: 4065mm |
|
Climbing Capacity |
-25°~+23° |
Adapt to large-gradient complex terrain |
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Power Supply Voltage |
AC 1140V/660V |
|
|
Cutting Performance |
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Cutting Head Rotation Speed |
37r/min |
Low speed & high torque for hard rock |
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Compressive Strength of Cut Rock |
≤100MPa |
Core index for hard rock conditions |
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Positioning Cutting Height |
5.3m |
One-time forming for large section |
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Positioning Cutting Width |
6.6m |
Maximum cutting area: 33.8㎡ |
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Cutting Head Sumping Depth |
288mm |
No dead angle for bottom cutting |
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Loading & Conveying |
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Shovel Loading Capacity |
300 m³/h |
Star wheel + scraper continuous slag discharge |
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Conveying Capacity |
348 m³ |
High-efficiency discharge of the first conveyor |
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Shovel Sumping Depth |
306mm |
Thorough bottom slag cleaning |
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Gangue Passing Capacity |
Allows passage of 400mm square gangue |
Reduce blockage and improve efficiency |
① Original technological innovation specifically for steep slopes: A complete customized upgrade addressing industry pain points such as slippage, power attenuation, and chassis deformation in underground tunnels with extremely steep positive and negative angles. The traveling mechanism is equipped with dual 450KN・m ultra-high torque heavy-duty traveling reducers, and matched with widened, thickened, and heightened self-developed toothed track plates. This increases the contact area between the tracks and the bottom plate, and enhances the gripping ability of the tooth surfaces. Even when facing mud, water, gravel, or soft bottom plates, it can firmly lock the machine body, fundamentally preventing equipment slippage and stationary slippage. It eliminates the need for frequent paving stones and bottom plate reinforcement, saving a significant amount of auxiliary construction time.
② The entire chassis adopts a double-row M36 high-strength bolt full-area fastening connection structure, evenly distributing the high-frequency impact load from hard rock cutting at multiple points. Even under long-term high-intensity operation, it is less prone to frame loosening, deformation, and cracking. The chassis stability far exceeds that of conventional models, reducing the frequency of failures and major machine overhauls.
③ The hydraulic power end is matched with a 200kW high-power oil pump motor and a large-displacement main hydraulic pump set, providing ample flow supply and rapid power transmission response. The multi-mechanism linkage operation of cutting, traveling, and loading is smooth and powerful without any lag. Meanwhile, the equipment is equipped with an exclusively optimized hydraulic oil tank for steep inclines, featuring a redesigned oil circuit layout and anti-disturbance baffles. This completely solves common problems such as hydraulic oil deviation, pump cavitation, and sudden drops in oil pressure when operating on inclines or declines. Under full incline conditions, the oil pressure output remains stable, ensuring uninterrupted power and continuous cutting progress.
④ The hard rock cutting assembly is synchronously reinforced for heavy-duty operation, equipped with 48 high-strength patented toothed cutting heads. It employs a composite connection structure of main fastening bolts and three-sided locating pins, distributing the cutting impact load in multiple dimensions. This effectively avoids failures such as single bolt overload fracture and cutting head loosening and detachment, significantly reducing the wear and tear of cutting teeth and connecting bolts, and minimizing spare parts procurement costs and replacement downtime.
⑤ The main frame of the machine has been fully upgraded to Q460 high-strength alloy steel, increasing structural strength by 30% compared to traditional Q345 steel. High-frequency wear areas such as the shovel, chute, and cantilever are treated with wear-resistant alloy welding, comprehensively upgrading the machine's impact resistance, fatigue resistance, and wear resistance, significantly extending the equipment's service life and reducing medium- to long-term depreciation costs.
⑥ The machine comes standard with a load-sensitive multi-channel hydraulic system, distributing flow as needed and effectively saving energy compared to ordinary models. All moving parts are centrally located for lubrication, eliminating the need for multiple disassemblies during underground maintenance; a single person can quickly complete maintenance, significantly reducing the time spent on routine maintenance.
⑦ The machine is equipped with an imported EPEC electronic control system with complete self-diagnostic functions, providing early warning of potential faults and avoiding prolonged downtime due to sudden malfunctions. The IP67 high-protection enclosure is adapted to the harsh underground environment, resulting in a lower failure rate for electrical components.
⑧ The equipment supports optional dedicated auxiliary traction devices, which can provide additional traction force in steep slope tunneling, equipment relocation, and muddy floor conditions, further improving the stability and construction safety of steep-angle tunnel operations. This reduces the risk of tunnel slippage and equipment instability accidents.
Core Functionality
Cutting Section: Core of Hard Rock Breaking
Machine Body and Structure: High-Strength and Durable Design
Hydraulic System: High-Efficiency and Stable Operation
Electrical and Safety Protection: High-Reliability Downhole Design
Intelligence and Expandability: Future-Oriented
Cutting Section: Core of Hard Rock Breaking
1. Patented Cutting Head Design
The cutting head is equipped with 48 high-strength patented tooth seats, resulting in a more scientific tooth distribution, improving rock breaking efficiency by 35% and wear resistance by 50% compared to traditional models.
The cutting head features anti-detachment tooth seats, reducing tooth wear and downhole replacement frequency.
The cutting head connection method is optimized, using one M36 high-strength bolt with three side locating pins for assistance, effectively mitigating the risk of bolt breakage.
2. Reinforced Cantilever Section
The internal structure is reinforced to withstand greater axial and eccentric loads generated by hard rock impact, solving the persistent problems of bearing wear, oil leakage, and high temperatures in traditional models under hard rock conditions.
The floating seal uses a double-layer leak-proof and dust-proof seal, significantly improving seal life and reducing oil leakage failures.
Machine Body and Structure: High-Strength and Durable Design
Material Upgrade: The entire frame is made of Q460 high-strength alloy steel (replacing traditional Q345), increasing structural strength by 35% and significantly enhancing fatigue resistance.
Low Center of Gravity and Wide Span: The wide body and low center of gravity provide strong stability when cutting hard rock, reducing the risk of cutter skipping and ensuring cutting accuracy and operational safety.
Wear-Resistant Chute Treatment: Key chute parts are reinforced with wear-resistant alloy welding or wear-resistant plates, doubling the service life compared to ordinary models.
Mechanical Collision Protection: Mechanical collision protection devices are added to the shovel and cutting sections to prevent accidental collisions and damage to the star wheel drive and cutting arm.
Hydraulic System: High-Efficiency and Stable Operation
Utilizing a load-sensitive multi-way valve, the hydraulic system offers precise response, smooth operation, and lower energy consumption.
Centralized lubrication of key components facilitates more convenient downhole maintenance; the external hydraulic refueling pump makes downhole refueling operations safer and more efficient.
Optimized design of the steep-slope oil tank effectively prevents hydraulic oil from cavitating when the equipment is operating uphill or downhill.
Electrical and Safety Protection: High-Reliability Downhole Design
The control box has an IP67 protection rating, offering excellent waterproof and dustproof performance. It can easily cope with the complex environment of dampness and dust in the well, making it durable and robust. Both the control box and the electrical control box are equipped with displays, showing equipment parameters simultaneously in dual positions. The operation and maintenance status is clear at a glance, making it convenient and efficient.
Safety Configuration: Standard features include personnel proximity alarm, anti-accidental touch, and emergency stop functions, improving the safety of downhole operations.
Electrical Control System: Utilizes imported EPEC series controllers to construct a dual-redundant human-machine interface system. A distributed control network is formed through the intrinsically safe control box (ExibⅠ certified) and the HMI on the left door of the electrical control box. Integrated LCD Chinese display screen for real-time display: including motor status, real-time voltage, current, winding temperature, hydraulic system oil temperature and level, main inlet water flow of the cooling system, tunneling machine body angle, real-time time, etc.; It also features a fault self-diagnosis engine: built-in 23 types of fault diagnosis algorithms, supporting overcurrent (>120%In), overvoltage (>110%Un), phase loss, stall, and other abnormal detection, and can effectively view historical fault records, with a fault record storage capacity of no less than 999 records. It has an emergency start module: equipped with an industrial-grade matrix keyboard (IP65 protection), supporting manual forced start circuit (requires dual password verification).
Intelligence and Expandability: Future-Oriented
Reserved intelligent module interface, allowing for rapid upgrade to an intelligent tunneling system, adapting to the needs of smart mine construction.
Applicable Scenarios
Tunneling of hard rock roadways in coal mines with compressive strength ≤100MPa (whole rock, semi-coal rock, hard rock).
Excavation of all-rock and semi-coal-rock hard rock roadways in coal mines with slopes ranging from -25° to +23°.
High-efficiency fully mechanized tunneling faces for large-section (maximum 34.9㎡) rock roadways.
Complex hard rock roadways with high vibration and harsh working conditions.
Core Strengths
Strong Climbing Performance
① Powerful engine: Equipped with dual 450KN·m high-torque travel reducers, paired with specially widened, high-tooth self-developed track plates, providing strong and abundant power, preventing slippage on steep slopes; ② Stable structure: Double-row M36 high-strength bolt connections ensure a solid and stable chassis; optimized track support design facilitates easier coal sludge cleaning; ③ Stable output: Standard configuration includes a 200KW high-power oil pump motor, matched with a large-displacement hydraulic pump and hydraulic motor, providing rapid power response and immediate, smooth power output. Simultaneously, an optimized oil tank structure design for steep slopes effectively prevents hydraulic oil cavitation during uphill and downhill operations, ensuring stable oil pressure and sustained, stable power output throughout the process.
High Rock-Breaking Efficiency
Standard configuration includes a cutting head, cutting reducer, and cantilever section specifically developed for hard rock conditions, matched with a robust and sturdy body, providing powerful rock-breaking capabilities. It can handle rocks up to 100MPa, increasing overall tunneling efficiency by 80%.
High Durability
Key points and core components utilize upgraded materials and reinforced structures, combined with a dedicated wear-resistant protection design, effectively reducing the probability of equipment failure, minimizing routine maintenance, and significantly reducing overall construction and maintenance costs.
Wide Adaptability
The machine's structure is scientifically optimized, offering a large cutting coverage area. Its reasonable layout and moderate size ensure excellent maneuverability, particularly for handling rockfill. The robust construction and increased rigidity provide ample load-bearing capacity, easily handling various harsh geological conditions and making it widely adaptable to various specifications of hard rock tunnel excavation operations.
Safe and Reliable
The entire electrical system adopts a configuration scheme of "international core + domestic first-tier" to ensure stability and reliability from the source. The core controller uses an imported Finnish brand, ensuring stable operation and a low failure rate, eliminating downtime during operation. The main switch uses an imported German Moeller product, providing comprehensive safety protection and outstanding durability. Key components such as contactors, sensors, and terminal blocks all use domestic first-tier brands, ensuring reliable quality and convenient procurement and maintenance, significantly reducing maintenance costs.
Specification Parameter Table
|
Item |
Specification |
Item |
Specification |
|
Overall Dimension(L×W×H) |
12.435×3.6×2.35m |
Main Shovel (5.1t) |
3400×1400×1023mm |
|
Cutting Head Horizontal Height |
2750mm |
Motor Box (5.5t) |
2375×1840×1017mm |
|
Track Outer Width |
3120mm |
Front Body (7.9t) |
2258×1530×1560mm |
|
Shovel Lifting Stroke |
600mm |
Rear Body (7.3t) |
1560×1488×1550mm |
|
Shovel Sumping Depth |
306mm |
Cutting Unit (16t) |
5200×1900×1030mm |
|
Cutting Head Sumping Depth |
288mm |
Left/Right Travel Unit (16t/side) |
4980×1015×1100mm |
|
Machine Weight |
110t |
Main Body (20t) |
4200×2150×1955mm |
|
Positioning Cutting Height |
5.3m |
Shovel Width |
3.6m |
|
Positioning Cutting Width |
6.6m |
Shovel Type |
Four-claw Star Wheel |
|
Positioning Cutting Area |
35㎡ |
Conveyor Type |
Double-side Chain Scraper |
|
Total Installed Power |
480kW |
Cutting Head Speed |
37r/min |
|
Ground Specific Pressure |
0.16MPa |
Track Contact Length |
4065mm |
|
Climbing Capacity |
-25°~+23° |
Track Shoe Width |
800mm |
|
Max Cutting Hardness |
≤100MPa |
Travel Speed |
0-5.5m/min |
|
Power Supply |
AC1140V/660V |
Inner Spray Pressure |
≥2MPa |
|
Cutting Motor |
280kW |
Outer Spray Pressure |
≥4MPa |
|
Oil Pump Motor |
200kW |
System Rated Pressure |
25MPa |
|
Ground Clearance |
350mm |
Gantry Height |
410mm |
Customizable Options Available
1. Loading System
2. Travel System
3. Cutting Protection
4. Man-machine Safety
5. Conveying System
6. Transfer System
7. Temporary Support
01
Customized Item
3.2m Narrow Shovel
Configuration Description
Narrowed to 3.2m with original structure & strength reserved
Functional Advantages
Avoid wall scraping, improve narrow roadway flexibility
Applicable Working Conditions
Narrow-section compact roadways
02
Customized Item
Auxiliary Traction Device
Configuration Description
Optional dedicated traction unit for extra pulling force
Functional Advantages
Prevent slipping on steep & muddy floor, improve large-slope safety
Applicable Working Conditions
Soft floor, large-gradient & high-vibration working face
03
Customized Item
Telescopic Cutting Head Shield
Configuration Description
Impact-resistant wrapped protective cover
Functional Advantages
Block slag & dust, extend core part service life
Applicable Working Conditions
High-hardness rock, continuous operation
04
Customized Item
Lifting Driver Canopy
Configuration Description
Manually height adjustable canopy
Functional Advantages
Eliminate blind area, improve operation comfort
Applicable Working Conditions
Undulating roadway height
05
Customized Item
Extended First Conveyor
Configuration Description
Reinforced lengthened body
Functional Advantages
Match high-output long-distance tunneling
Applicable Working Conditions
Large-section excavation face
06
Customized Item
Height-adjustable Secondary Conveyor
Configuration Description
Hydraulic height adjustment
Functional Advantages
Adapt to undulating roadway & different belt conveyors
Applicable Working Conditions
Variable transfer height scenarios
07
Customized Item
Multi-type Temporary Support
Configuration Description
Multiple structural types customizable
Functional Advantages
Realize synchronous tunneling & support
Applicable Working Conditions
Ordinary roof high-safety roadways
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