The Weishi EBZ340A heavy-duty cantilever roadheader is a flagship 128-ton longitudinal axis hard rock tunneling machine. Designed by Weishi Heavy Industry to meet the needs of deep-mining, multi-million-ton-level mines, it is specifically designed for directional drilling of ultra-large cross-sections and 130MPa-level dense, ultra-high hardness intact rock formations. It provides a one-stop solution to industry pain points such as severe vibration and poor cross-section formation in deep-well hard rock tunneling. It is fully adaptable to the construction conditions of deep, high-stress intact sandstone and limestone tunnels. The entire machine's power, cutting load capacity, and body stability have been upgraded to heavy-duty performance, achieving one-time forming of ultra-large cross-sections and long-term stable continuous tunneling.
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Core Technical Parameters
|
Parameter Category |
Specific Value |
Remarks |
|
Whole Machine Parameters |
||
|
Installed Total Power |
540kW (Cutting 34kW + Oil Pump 200kW) |
Dual-motor drive, strong power |
|
Machine Weight |
128t |
Low center of gravity & wide body, high stability |
|
Overall Length |
13.44m |
Suitable for large-section underground roadways |
|
Ground Specific Pressure |
0.19MPa |
Track ground contact length: 4265mm |
|
Climbing Capacity |
-18°~+16° |
Adaptable to complex underground terrain |
|
Power Supply Voltage |
AC 1140V/660V |
|
|
Cutting Performance |
||
|
Cutting Head Rotation Speed |
32r/min |
Low speed & high torque dedicated for hard rock |
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Compressive Strength of Cut Rock |
≤130MPa |
Core index for hard rock working conditions |
|
Positioning Cutting Height |
6.0m |
One-time forming for large cross-section |
|
Positioning Cutting Width |
6.5m |
Maximum cutting area: 39㎡ |
|
Cutting Head Sumping Depth |
250mm |
No dead angle for bottom cutting |
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Loading & Conveying |
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|
Shovel Loading Capacity |
400 m³/h |
Star wheel + scraper continuous slag discharge |
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Conveying Capacity |
480 m³/h |
High-efficiency discharge of the first conveyor |
|
Shovel Sumping Depth |
400mm |
Thorough bottom slag cleaning |
|
Gangue Passing Capacity |
Allows passage of 490mm square gangue |
Reduce material blockage and improve efficiency |
It adopts a patented rear-end clamping cutting head with 45 sets of high-strength alloy tooth seats arranged with optimized mechanics, improving rock-breaking efficiency by 35% and wear resistance by 50%. The cutting head has an internal independent spline lubrication oil channel for continuous lubrication of the transmission pair. The cantilever is equipped with double-layered dustproof floating seals to isolate rock dust and water mist, completely solving high-frequency failures such as high bearing temperature, oil seepage, and spline wear during long-term operation in deep, hard rock. It also features anti-detachment limit tooth seats, significantly reducing the frequency of downtime for replacing cutting teeth. The 250mm deep bottom-laying design ensures no residual rock remains at the bottom of the roadway, eliminating the need for manual cleaning.
The 39㎡ roadway is formed in a single pass, eliminating the need for manual widening and trimming, increasing effective tunneling time per shift, accelerating mining and tunneling connections, and improving raw coal production efficiency.
A 400m³/h four-claw star wheel shovel paired with a 480m³/h side double-chain scraper conveyor allows for direct transport of large rocks without manual crushing, preventing rock pile-up and jamming. The shovel and chute are fully welded with wear-resistant alloy, ensuring long-term durability in high-rock-producing working faces.
Full-chain safety protection and real-time fault warnings reduce unexpected downtime. The machine is designed with a complete intelligent upgrade channel, and the construction of smart mines can be promoted later by simply adding supporting modules without replacing the entire machine. The equipment has a significant advantage in terms of input-output ratio throughout its entire life cycle.
Core Functionality
Cutting Section: Core of Hard Rock Breaking
Machine Body and Structure: High-Strength and Durable Design
Hydraulic System: Highly Efficient and Stable Operation
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
Intelligence and Expandability: Future-Oriented
Cutting Section: Core of Hard Rock Breaking
1. Patented Cutting Head Design
The cutting head is equipped with 45 high-strength patented tooth seats, resulting in a more scientific tooth distribution, increasing rock breaking efficiency by 35% and wear resistance by 50% compared to traditional models.
The cutting head features anti-detachment tooth seats, reducing tooth wear and downhole replacement frequency.
The cutting head connection method is optimized, using a rear-end engagement to effectively solve bolt breakage issues; the internal spline sleeve of the cutting head is designed with lubrication channels, effectively improving spline tooth surface lubrication and reducing spline wear.
2. Reinforced Cantilever Section
The internal structure is reinforced, capable of withstanding greater axial force and eccentric load generated by hard rock impact, solving the persistent problems of bearing wear, oil leakage, and high temperature in traditional models under hard rock conditions.
The floating seal uses a double-layer leak-proof and dust-proof seal, significantly improving seal life and reducing oil leakage failures.
Machine Body and Structure: High-Strength and Durable Design
Material Upgrade: The entire frame is made of Q460 high-strength alloy steel (replacing traditional Q345), increasing structural strength by 35% and significantly enhancing fatigue resistance.
Low Center of Gravity and Wide Span: The wide body and low center of gravity provide strong stability when cutting hard rock, reducing the risk of cutter skipping and ensuring cutting accuracy and operational safety.
Wear-Resistant Chute Treatment: Key chute parts are reinforced with wear-resistant alloy welding or wear-resistant plates, doubling the service life compared to ordinary models.
Mechanical Collision Protection: Mechanical collision protection devices are added to the shovel and cutting sections to prevent accidental collisions and damage to the star wheel drive and cutting arm.
Hydraulic System: Highly Efficient and Stable Operation
Utilizes a load-sensitive multi-way valve, ensuring precise hydraulic system response, smooth operation, and lower energy consumption.
Centralized lubrication of key components facilitates easier downhole maintenance; external hydraulic refueling pump makes downhole refueling operations safer and more efficient.
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
The control box boasts an IP67 protection rating, offering excellent waterproof and dustproof performance. It can easily handle the complex, humid, and dusty environments of downhole operations, ensuring durability. Both the control box and electrical control box are equipped with displays, providing dual-position synchronous display of equipment parameters. Operation and maintenance status are clearly visible, offering convenience and efficiency.
Safety Features: Standard features include personnel proximity alarm, anti-accidental touch, and emergency stop functions, enhancing the safety of downhole operations.
Electrical Control System: Utilizing imported EPEC series controllers to construct a dual-redundant human-machine interface system. A distributed control network is formed through the intrinsically safe control box (ExibⅠ certified) and the HMI on the left door of the electrical control box. Integrated LCD Chinese display screen for real-time display: including motor status, real-time voltage, current, winding temperature, hydraulic system oil temperature and level, main inlet water flow of the cooling system, tunneling machine body angle, real-time time, etc.; It also features a fault self-diagnosis engine: built-in 23 types of fault diagnosis algorithms, supporting overcurrent (>120%In), overvoltage (>110%Un), phase loss, stall, and other abnormal detection, and can effectively view historical fault records, with a fault record storage capacity of no less than 1000 records. It has an emergency start module: equipped with an industrial-grade matrix keyboard (IP65 protection), supporting manual forced start circuit (requires dual password verification).
Intelligence and Expandability: Future-Oriented
Reserved intelligent module interface, allowing for rapid upgrade to an intelligent tunneling system, adapting to the needs of smart mine construction.
Applicable Scenarios
Tunneling of hard rock and semi-coal-rock roadways with a compressive strength ≤130MPa in coal mines.
High-efficiency fully mechanized tunneling face with a maximum cross-section of 39㎡.
Complex hard rock tunnels with high vibration and harsh working conditions.
Core Strengths
High Rock-Breaking Efficiency
Equipped with a 340KW high-power cutting motor, a dedicated heavy-duty cutting reducer, and a robust and sturdy machine body, it boasts strong rock-breaking capabilities, able to overcome rocks up to 130MPa, increasing overall tunneling efficiency by 80%.
High Durability
Key points and core components utilize upgraded materials and reinforced structures, combined with a dedicated wear-resistant protection design, effectively reducing the probability of equipment failure, decreasing the frequency of daily maintenance, and significantly reducing overall construction and maintenance costs.
Wide Adaptability
The overall machine structure is scientifically optimized, with a large cutting coverage area, a reasonable machine layout, and moderate dimensions, providing strong maneuverability and excellent rock-carrying performance. It can easily cope with various harsh geological conditions and is widely adaptable to various specifications of hard rock tunnel excavation operations.
Safe and Reliable
The entire electrical system adopts a configuration scheme of "international core + domestic first-tier" to ensure stability and reliability from the source. The core controller uses an imported Finnish brand, ensuring stable operation and a low failure rate, eliminating downtime during operation. The main switch uses an imported German Moeller product, providing comprehensive safety protection and outstanding durability. Key components such as contactors, sensors, and terminal blocks all use domestic first-tier brands, ensuring reliable quality and convenient procurement and maintenance, significantly reducing maintenance costs.
Reserved IoT Interface
Integrated RS485/CAN/Ethernet multi-protocol interfaces, compatible with industrial protocols such as Modbus-TCP and Profinet, allowing connection to the mine's ring network and real-time monitoring of the unit's status via a mobile app.
Specification Parameter Table
|
Item |
Specification |
Item |
Specification |
|
Overall Dimension(L×W×H) |
13.44×3.8×2.28m |
Max Non-detachable Part Size & Weight |
|
|
Cutting Head Horizontal Height |
3020mm |
Main Shovel (6.2t) |
2980×1780×1120mm |
|
Track Outer Width |
3122mm |
Motor Box (6.1t) |
2460×1990×926mm |
|
Shovel Lifting Stroke |
650mm |
Front Body (13.8t) |
3795×1700×1515mm |
|
Shovel Sumping Depth |
400mm |
Rear Body (6.3t) |
1930×1327×1736mm |
|
Cutting Head Sumping Depth |
250mm |
Cutting Unit (19.1t) |
5530×2065×1146mm |
|
Machine Weight |
128t |
Left/Right Traveling Unit (18.4t/side) |
5046×1210×1290mm |
|
Positioning Cutting Height |
6m |
Main Body (28.6t) |
5569×2446×2207mm |
|
Positioning Cutting Width |
6.5m |
Shovel Width |
3.8m |
|
Positioning Cutting Area |
39㎡ |
Shovel Loading Type |
Four-claw Star Wheel |
|
Installed Total Power |
540kW(340kW+200kW) |
Conveyor Type |
Double-side Chain Scraper |
|
Ground Specific Pressure |
0.19MPa |
Cutting Head Speed |
32r/min |
|
Climbing Capacity |
-18°~+16° |
Track Ground Contact Length |
4265mm |
|
Max Cutting Hardness |
≤130MPa |
Track Shoe Width |
800mm |
|
Power Supply |
AC1140V/660V |
Travel Speed |
0-7m/min |
|
Cutting Motor Power |
340kW |
Inner Spray Pressure |
≥2MPa |
|
Oil Pump Power |
200kW |
Outer Spray Pressure |
≥4MPa |
|
Ground Clearance |
415mm |
System Rated Pressure |
25MPa |
|
|
|
Gantry Height |
490mm |
Customizable Options Available
1. Loading Operation System
2. Travel Support System
3. Cutting Protection System
4. Man-machine Safety System
5. Material Conveying System
6. Transfer Connection System
7. Temporary Support System
01
Customization Project
3.4m Narrow Shovel
Core Configuration Description
Narrowed to 3.4m width, original star wheel structure and structural strength remained
Main Functional Advantages
Avoid shovel wall scraping and jamming; improve steering and trafficability for narrow roadways
Applicable Working Conditions
Narrow-section roadways, small-size rock roadways, compact underground working faces
02
Customization Project
Auxiliary Traction Device
Core Configuration Description
Optional special auxiliary traction device to provide extra traction
Main Functional Advantages
Solve slipping and sliding on steep slopes & muddy floors; improve safety and stability for large-gradient & high-vibration hard rock construction
Applicable Working Conditions
Soft floor roadways, muddy bottom, large-slope tunneling, high-vibration hard rock working face
03
Customization Project
Cutting Protection System
Core Configuration Description
Wrap-around protective cover made of wear & impact resistant material
Main Functional Advantages
Block rock slag, dust and water mist; protect bearings and seals, extend service life
Applicable Working Conditions
High-hardness rock tunneling, high-dust environment, long-time continuous operation
04
Customization Project
Lifting Driver Canopy
Core Configuration Description
Manually height-adjustable canopy adapting to different operators and roadway heights
Main Functional Advantages
Eliminate viewing blind area, improve operation accuracy and comfort
Applicable Working Conditions
Undulating roadway height, long-duration tunneling, high vision requirement
05
Customization Project
Extended First Conveyor
Core Configuration Description
Lengthened body with enhanced chute & scraper wear resistance
Main Functional Advantages
Extend conveying distance, match high output of large-section tunneling
Applicable Working Conditions
Large-section roadway, long-distance tunneling, high-efficiency fully mechanized working face
06
Customization Project
Height-adjustable Secondary Conveyor
Core Configuration Description
Hydraulic height adjustable for different docking heights
Main Functional Advantages
Adapt to undulating roadways, avoid material spilling and blocking
Applicable Working Conditions
Undulating roadway, variable transfer height, docking with different belt conveyors
07
Customization Project
Multi-type Temporary Support (Middle Dual-arm etc.)
Core Configuration Description
Optional single-arm / straddle type with customizable support range & strength
Main Functional Advantages
Realize synchronous tunneling & support, reduce empty roof distance, lower safety risk
Applicable Working Conditions
Ordinary roof condition, timely temporary support, high-safety rock roadway tunneling
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