Large-section hard rock mainstay, a model of balanced performance
The Weishi EBZ340S heavy-duty cantilever roadheader is an iteration of the Weishi Heavy Industry's product, launched based on the core market demands of small and medium-sized mines for diverse roadways, medium-hardness rock formations, and control equipment procurement and face-turning costs. The balanced and lightweight EBZ340S precisely fills the market gap left by the cumbersome heavy-duty models and the weak rock-breaking capabilities of ordinary models. With a weight of 120-125 tons, it balances hard rock-breaking ability with flexible maneuverability, making it a balanced performance choice for large-section hard rock roadway excavation. The machine boasts a powerful 540kW engine, with a high-power 340kW cutting motor capable of efficiently handling hard rock ≤120MPa, a maximum cutting area of 38.35㎡, and a cutting height of 3.8m-5.9m, flexibly covering mainstream cross-section requirements.
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Core Technical Parameters
|
Parameter Category |
Specific Value |
Remarks |
|
Whole Machine Parameters |
||
|
Total Installed Power |
540kW (Cutting 340kW + Oil Pump 200kW) |
Dual-motor drive, high power output |
|
Machine Weight |
120t |
Low center of gravity & wide body, high stability |
|
Overall Length |
13.28m |
Suitable for large-section underground roadways |
|
Ground Contact Pressure |
0.2MPa |
Track contact length: 4265mm |
|
Climbing Capacity |
-18°~+16° |
Adaptable to complex underground terrain |
|
Power Supply Voltage |
AC 1140V/660V |
|
|
Cutting Performance |
||
|
Cutting Head Rotation Speed |
32r/min |
Low speed & high torque for hard rock |
|
Rock Compressive Strength (Cuttable) |
≤130MPa |
Core index for hard rock conditions |
|
Positioning Cutting Height |
5.9m |
One-time forming for large cross-section |
|
Positioning Cutting Width |
6.5m |
Max cutting area: 38.35㎡ |
|
Cutting Head Sumping Depth |
210mm |
No dead angle for bottom cutting |
|
Loading & Conveying |
||
|
Shovel Loading Capacity |
400 m³/h |
Star wheel + scraper continuous slag discharge |
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Conveying Capacity |
480 m³/h |
High-efficiency discharge of the first conveyor |
|
Shovel Sumping Depth |
430mm |
Complete bottom slag cleaning |
|
Gangue Passing Capacity |
Allows passage of 410mm square gangue |
Reduce blockage and improve efficiency |
Developed to address the pain points of rotating construction in 120MPa complex rock formations and multi-size roadways in small and medium-sized mines, this machine falls between heavy-duty tunneling machines and the EBH340 ultra-heavy-duty equipment. It retains a complete 540kW powertrain, keeping the overall weight between 120-125t, resolving the industry contradiction of difficult transport of heavy-duty machines and insufficient rock-breaking capacity of ordinary models, thus balancing rock-breaking ability and relocation flexibility.
With a cutting height of 3.8-5.9m, a cutting width of 4.4-6.5m, and a cutting area of 16.72-38.35㎡, one unit is adaptable to various cross-sections in roadways and development roadways, eliminating the need for multiple units to be rotated, reducing mine equipment idle rates.
The electrical control system natively integrates multi-protocol IoT and reserves standardized intelligent tunneling hardware interfaces. Mines can complete remote monitoring and automatic cutting upgrades in stages, without the need for a one-time investment in a complete set of intelligent equipment, aligning with the phased technological upgrading plans of mines.
Core Functionality
Cutting Section: Core of Hard Rock Breaking
Machine Body and Structure: High-Strength and Durable Design
Hydraulic System: Highly Efficient and Stable Operation
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
Intelligence and Expandability: Future-Oriented
Cutting Section: Core of Hard Rock Breaking
1. Patented Cutting Head Design
The cutting head is equipped with 45 high-strength patented tooth seats, resulting in a more scientific tooth distribution, increasing rock breaking efficiency by 35% and wear resistance by 50% compared to traditional models.
The cutting head features anti-detachment tooth seats, reducing tooth wear and downhole replacement frequency.
The cutting head connection method is optimized, using a rear-end engagement to effectively solve bolt breakage issues; the internal spline sleeve of the cutting head is designed with lubrication channels, effectively improving spline tooth surface lubrication and reducing spline wear.
2. Reinforced Cantilever Section
The internal structure is reinforced, capable of withstanding greater axial force and eccentric load generated by hard rock impact, solving the persistent problems of bearing wear, oil leakage, and high temperature in traditional models under hard rock conditions.
The floating seal uses a double-layer leak-proof and dust-proof seal, significantly improving seal life and reducing oil leakage failures.
Machine Body and Structure: High-Strength and Durable Design
Material Upgrade: The entire frame is made of Q460 high-strength alloy steel (replacing traditional Q345), increasing structural strength by 35% and significantly enhancing fatigue resistance.
Low Center of Gravity and Wide Span: The wide body and low center of gravity provide strong stability when cutting hard rock, reducing the risk of cutter skipping and ensuring cutting accuracy and operational safety.
Wear-Resistant Chute Treatment: Key chute parts are reinforced with wear-resistant alloy welding or wear-resistant plates, doubling the service life compared to ordinary models.
Mechanical Collision Protection: Mechanical collision protection devices are added to the shovel and cutting sections to prevent accidental collisions and damage to the star wheel drive and cutting arm.
Hydraulic System: Highly Efficient and Stable Operation
Utilizes a load-sensitive multi-way valve, ensuring precise hydraulic system response, smooth operation, and lower energy consumption.
Centralized lubrication of key components facilitates easier downhole maintenance; external hydraulic refueling pump makes downhole refueling operations safer and more efficient.
Electrical and Safety Protection: High-Reliability Design for Downhole Operations
The control box boasts an IP67 protection rating, offering excellent waterproof and dustproof performance. It can easily handle the complex, humid, and dusty environments of downhole operations, ensuring durability. Both the control box and electrical control box are equipped with displays, providing dual-position synchronous display of equipment parameters. Operation and maintenance status are clearly visible, offering convenience and efficiency.
Safety Features: Standard features include personnel proximity alarm, anti-accidental touch, and emergency stop functions, enhancing the safety of downhole operations.
Electrical Control System: Utilizing imported EPEC series controllers to construct a dual-redundant human-machine interface system. A distributed control network is formed through the intrinsically safe control box (ExibⅠ certified) and the HMI on the left door of the electrical control box. Integrated LCD Chinese display screen for real-time display: including motor status, real-time voltage, current, winding temperature, hydraulic system oil temperature and level, main inlet water flow of the cooling system, tunneling machine body angle, real-time time, etc.; It also features a fault self-diagnosis engine: built-in 23 types of fault diagnosis algorithms, supporting overcurrent (>120%In), overvoltage (>110%Un), phase loss, stall, and other abnormal detection, and can effectively view historical fault records, with a fault record storage capacity of no less than 1000 records. It has an emergency start module: equipped with an industrial-grade matrix keyboard (IP65 protection), supporting manual forced start circuit (requires dual password verification).
Intelligence and Expandability: Future-Oriented
Reserved intelligent module interface, allowing for rapid upgrade to an intelligent tunneling system, adapting to the needs of smart mine construction.
Applicable Scenarios
Tunneling of hard rock and semi-coal-rock roadways with a compressive strength ≤130MPa in coal mines.
High-efficiency fully mechanized tunneling face with a maximum cross-section of 38.35㎡. Complex hard rock tunnels with high vibration and harsh working conditions.
Core Strengths
High Rock-Breaking Efficiency
Equipped with a 340KW high-power cutting motor, a dedicated heavy-duty cutting reducer, and a robust and sturdy machine body, it boasts strong rock-breaking capabilities, able to overcome rocks up to 130MPa, increasing overall tunneling efficiency by 80%.
High Durability
Key points and core components utilize upgraded materials and reinforced structures, combined with a dedicated wear-resistant protection design, effectively reducing the probability of equipment failure, decreasing the frequency of daily maintenance, and significantly reducing overall construction and maintenance costs.
Wide Adaptability
The overall machine structure is scientifically optimized, with a large cutting coverage area, a reasonable machine layout, and moderate dimensions, providing strong maneuverability and excellent rock-carrying performance. It can easily cope with various harsh geological conditions and is widely adaptable to various specifications of hard rock tunnel excavation operations.
Safe and Reliable
The entire electrical system adopts a configuration scheme of "international core + domestic first-tier" to ensure stability and reliability from the source. The core controller uses an imported Finnish brand, ensuring stable operation and a low failure rate, eliminating downtime during operation. The main switch uses an imported German Moeller product, providing comprehensive safety protection and outstanding durability. Key components such as contactors, sensors, and terminal blocks all use domestic first-tier brands, ensuring reliable quality and convenient procurement and maintenance, significantly reducing maintenance costs.
Reserved IoT Interface
Integrated RS485/CAN/Ethernet multi-protocol interfaces, compatible with industrial protocols such as Modbus-TCP and Profinet, allowing connection to the mine's ring network and real-time monitoring of the unit's status via a mobile app.
Specification Parameter Table
|
Item |
Specification |
Item |
Specification |
|
Overall Dimension (L×W×H) |
13.28×3.8×2.35m |
Max Non-detachable Component Size & Weight |
|
|
Cutting Head Horizontal Height |
2770mm |
Main Shovel (5.5t) |
2930×1750×1120mm |
|
Track Outer Width |
3122mm |
Motor Box (5.4t) |
2450×1840×946mm |
|
Shovel Lifting Stroke |
660mm |
Front Body (12.9t) |
3595×1616×1515mm |
|
Shovel Sumping Depth |
430mm |
Rear Body (7.9t) |
1930×1560×1669mm |
|
Cutting Head Sumping Depth |
210mm |
Assembly Weight & Dimension |
|
|
Machine Weight |
120t |
Cutting Unit (20t) |
5460×1840×946mm |
|
Positioning Cutting Height |
5.8m |
Left / Right Traveling Unit (14.3t/side) |
5120×1135×1221mm |
|
Positioning Cutting Width |
6.4m |
Main Body Assembly (28.6t) |
5369×2200×2185mm |
|
Positioning Cutting Area |
37.12㎡ |
Shovel Width |
3.8m |
|
Total Installed Power |
540 kW (340kW+200kW) |
Shovel Loading Type |
Four-claw Star Wheel |
|
Ground Contact Pressure |
0.19 MPa |
Conveyor Type |
Double-side Chain Scraper |
|
Climbing Capacity |
-18°~+16° |
Cutting Head Speed |
32r/min |
|
Max Cutting Hardness |
≤130MPa |
Track Ground Contact Length |
4165mm |
|
Power Supply Voltage |
AC1140V/660V |
Track Shoe Width |
720mm |
|
Cutting Motor Power |
340kW |
Traveling Speed |
0–7m/min |
|
Oil Pump Motor Power |
200kW |
Internal Spray Water Pressure |
≥2MPa |
|
Ground Clearance |
380mm |
External Spray Water Pressure |
≥4MPa |
|
— |
— |
System Rated Pressure |
25MPa |
|
— |
— |
Gantry Height |
410mm |
Customizable Options Available
1. Loading Operation System
2. Traveling Support System
3. Cutting Protection System
4. Man-machine Safety System
5. Material Conveying System
6. Transfer System
7. Temporary Support System
01
Customization Item
—
Configuration Description
—
Functional Advantages
—
Applicable Working Conditions
—
02
Customization Item
Auxiliary Traction Device
Configuration Description
Optional dedicated auxiliary traction device provides extra traction force
Functional Advantages
Prevent slipping and sliding on steep slopes & muddy floor; improve safety and stability for large-gradient and high-vibration hard rock tunneling
Applicable Working Conditions
Soft floor roadway, muddy bottom, large slope tunneling, high-vibration hard rock working face
03
Customization Item
Telescopic Cutting Head Shield
Configuration Description
Enclosed protective cover for cutting head and cantilever hinge, made of wear & impact resistant material
Functional Advantages
Block rock slag, dust and water mist; protect bearings and seals, avoid oil leakage, extend service life of cutting components
Applicable Working Conditions
High-hardness rock tunneling, high-dust environment, long-time continuous operation
04
Customization Item
Lifting Operator Canopy
Configuration Description
Manually height-adjustable canopy, adaptable to different operator heights and roadway heights
Functional Advantages
Eliminate viewing blind area, improve operation comfort, reduce fatigue and avoid collision risk
Applicable Working Conditions
Variable roadway height, long continuous tunneling, high visual field requirement
05
Customization Item
Extended First Conveyor
Configuration Description
Lengthened body, reinforced scraper chain and chute, keep original power and efficiency
Functional Advantages
Longer conveying distance, reduce transfer procedures, match high output of large-section tunneling
Applicable Working Conditions
Large-section roadway, long-distance tunneling, high-efficiency fully mechanized working face
06
Customization Item
Height-adjustable Secondary Conveyor
Configuration Description
Hydraulic height adjustment for body and discharge port, adaptable to various docking heights
Functional Advantages
Match different belt conveyor heights and roadway undulation; prevent material spilling and blocking
Applicable Working Conditions
Undulating roadway, variable transfer height, docking with different belt conveyors
07
Customization Item
Dual-arm & Multi-type Temporary Support
Configuration Description
Mainly middle dual-arm type, optional single-arm and straddle type; customized support range and strength
Functional Advantages
Realize simultaneous tunneling and support, reduce unsupported roof distance, improve safety and support efficiency
Applicable Working Conditions
Ordinary roof condition, timely temporary support required, high-safety rock roadway tunneling
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