EBZ 230A Standard general-purpose hard rock roadheader

EBZ 230A Standard general-purpose hard rock roadheader
EBZ 230A Standard general-purpose hard rock roadheader
EBZ 230A Standard general-purpose hard rock roadheader
EBZ 230A Standard general-purpose hard rock roadheader
EBZ 230A Standard general-purpose hard rock roadheader
EBZ 230A Standard general-purpose hard rock roadheader
EBZ 230A Standard general-purpose hard rock roadheader
EBZ 230A Standard general-purpose hard rock roadheader
EBZ 230A Standard general-purpose hard rock roadheader
EBZ 230A Standard general-purpose hard rock roadheader
EBZ 230A Standard general-purpose hard rock roadheader

EBZ 230A Standard general-purpose hard rock roadheader

The Weishi EBZ230A heavy-duty cantilever roadheader is a high-performance, cost-effective machine suitable for medium-hard rock roadways up to 85MPa. It is specifically optimized for addressing on-site challenges in small and medium-sized mine roadways, hard rock cutterheads in development roadways, cantilever leakage, poor roadway slope, and easy blockage by gangue. With its robust 80-ton self-weight, it meets the rigidity standards of the 260-type roadheaders on the market, setting a high-performance benchmark for medium-sized hard rock roadway excavation. The machine features a 362kW dual-motor drive system, including a 230kW cutting motor, enabling efficient operation in full-rock and semi-coal-rock roadways with compressive strength ≤85MPa. It has a maximum cutting area of ​​28.8㎡, perfectly meeting the cross-sectional requirements of mainstream mines.

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Core Technical Parameters

Parameter Category

Specific Value

Remarks

Whole Machine Parameters

Installed Total Power

362kW (Cutting 230kW + Oil Pump 132kW)

Dual-motor drive with strong power

Machine Weight

80t

Low center of gravity & wide body, high stability

Overall Length

12.45m

Suitable for large-section underground roadways

Ground Specific Pressure

0.167MPa

Track ground contact length: 3600mm

Climbing Capacity

-22°~+18°

Adaptable to complex underground terrain

Power Supply Voltage

AC 1140V/660V

 

Cutting Performance

Cutting Head Rotation Speed

37r/min

Low speed & high torque dedicated for hard rock

Cut Rock Compressive Strength

≤85MPa

Core index for hard rock working conditions

Positioning Cutting Height

4.8m

One-time forming for large cross-section

Positioning Cutting Width

6.0m

Maximum cutting area: 28.8㎡

Cutting Head Sumping Depth

280mm

No dead angle for bottom cutting

Loading & Conveying

Shovel Loading Capacity

260 m³/h

Star wheel + scraper continuous slag discharge

Conveying Capacity

335 m³/h

High-efficiency discharge of the first conveyor

Shovel Sumping Depth

300mm

Thorough bottom slag cleaning

Gangue Passing Capacity

Allows passage of 390mm square gangue

Reduce material blockage & improve efficiency

 

Key Product Highlights:

 

A 230kW cutting motor paired with a 132kW energy-saving oil pump motor forms a 362kW power system. This system delivers high torque at low speeds, precisely matching the impact conditions of medium-hard rock up to 85MPa. While providing ample power output, it also boasts lower no-load energy consumption, effectively saving electricity costs during long-term underground operations.

 

The machine weighs 80 tons, with a body constructed from Q460 high-strength alloy steel. Its rigidity and load-bearing capacity are comparable to mainstream 260mm models on the market, easily tackling full-rock and semi-coal-rock formations with pressures ≤85MPa. Equipped with a 37r/min low-speed, high-torque cutting head, it prevents severe cutter skipping during hard rock cutting. For small to medium-sized mines primarily operating in medium-hard rock up to 85MPa, there's no need to invest in ultra-high-power models, significantly reducing the initial equipment procurement budget.

 

Supports operation in undulating tunnels ranging from -22° to +18°, featuring a 0.167MPa low-pressure track grounding design with a grounding length of up to 3600mm. Provides stable grip on muddy and gravelly floors. Optional high-wing running gear further prevents slippage and getting stuck. Capable of continuous excavation on various complex floor surfaces.

 

Standard features include personnel electronic fences, gas monitoring, anti-accidental activation, and full-area emergency stop multiple safety interlocks. It also reserves interfaces for complete intelligent tunneling hardware.

Core Functionality

Cutting Section: Core of Hard Rock Breaking

Machine Body and Structure: High-Strength and Durable Design

Hydraulic System: Highly Efficient and Stable Operation

Electrical and Safety Protection: High-Reliability Design for Downhole Operations

Intelligence and Expandability: Future-Oriented

Cutting Section: Core of Hard Rock Breaking

1. Patented Cutting Head Design

The cutting head is equipped with 45 high-strength patented tooth seats, resulting in a more scientific tooth distribution, improving rock breaking efficiency by 35% and wear resistance by 50% compared to traditional models.

The cutting head features anti-loosening tooth seats, reducing tooth wear and downhole replacement frequency.

The internal spline sleeve of the cutting head is designed with lubrication channels, effectively improving spline tooth surface lubrication and reducing spline wear.

 

2. Reinforced Cantilever Section

The internal structure is reinforced, capable of withstanding greater axial force and eccentric load generated by hard rock impact, solving the persistent problems of bearing wear, oil leakage, and high temperature in traditional models under hard rock conditions.

A dustproof and waterproof device is added to the front end, and the floating seal adopts a double-layer leak-proof and dustproof seal, significantly improving seal life and reducing oil leakage failures.

Machine Body and Structure: High-Strength and Durable Design

Material Upgrade: The entire frame is made of Q460 high-strength alloy steel (replacing traditional Q345), increasing structural strength by 35% and significantly enhancing fatigue resistance.

Low Center of Gravity and Wide Span: The wide body and low center of gravity provide strong stability when cutting hard rock, reducing the risk of cutter skipping and ensuring cutting accuracy and operational safety.

Wear-Resistant Chute Treatment: Key chute parts are reinforced with wear-resistant alloy welding or wear-resistant plates, doubling the service life compared to ordinary models.

Mechanical Collision Protection: Mechanical collision protection devices are added to the shovel and cutting sections to prevent accidental collisions and damage to the star wheel drive and cutting arm.

Hydraulic System: Highly Efficient and Stable Operation

Utilizes a load-sensitive multi-way valve, ensuring precise hydraulic system response, smooth operation, and lower energy consumption.

Centralized lubrication of key components facilitates easier downhole maintenance; external hydraulic refueling pump makes downhole refueling operations safer and more efficient.

Electrical and Safety Protection: High-Reliability Design for Downhole Operations

The control box boasts an IP67 protection rating, offering excellent waterproof and dustproof performance. It can easily handle the complex, humid, and dusty environments of downhole operations, ensuring durability. Both the control box and electrical control box are equipped with displays, providing dual-position synchronous display of equipment parameters. Operation and maintenance status are clearly visible, offering convenience and efficiency.

Safety Features: Standard features include personnel proximity alarm, anti-accidental touch, and emergency stop functions, enhancing the safety of downhole operations.

Electrical Control System: Utilizing imported EPEC series controllers to construct a dual-redundant human-machine interface system. A distributed control network is formed through the intrinsically safe control box (ExibⅠ certified) and the HMI on the left door of the electrical control box. Integrated LCD Chinese display screen shows real-time information including motor status, real-time voltage, current, winding temperature, hydraulic system oil temperature and level, main water flow rate of the cooling system, tunneling machine body angle, and real-time time. It also features a fault self-diagnosis engine with 23 built-in fault diagnosis algorithms, supporting overcurrent (>120%In), overvoltage (>110%Un), phase loss, stall, and other anomaly detection. It can effectively view historical fault records, with a storage capacity of no less than 1000 records. It has an emergency start module: equipped with an industrial-grade matrix keyboard (IP65 protection), supporting manual forced start circuit (requires dual password verification).

Intelligence and Expandability: Future-Oriented

Reserved intelligent module interface for rapid upgrade to an intelligent tunneling system, adapting to the needs of smart mine construction.

Applicable Scenarios

Tunneling of hard rock and semi-coal-rock roadways with a compressive strength ≤85MPa in coal mines.

High-efficiency fully mechanized tunneling face with a maximum cross-section of 28.8㎡.

Complex hard rock tunnels with high vibration and harsh working conditions.

Core Strengths

High Rock Breaking Efficiency

Standard configuration includes a cutting head, cutting reducer, and cantilever section specifically developed for hard rock conditions, matched with a heavy and stable machine body, providing strong rock breaking capabilities. It can overcome rocks with a maximum strength of 85MPa, improving overall tunneling efficiency by 80%.

High Durability

Key points and core components adopt a dual process of material upgrades and structural reinforcement, combined with a dedicated wear-resistant protection design, effectively reducing the probability of equipment failure, reducing the frequency of daily maintenance, and significantly reducing overall construction and maintenance costs.

Wide Adaptability

The overall machine structure is scientifically optimized, with a large cutting coverage area, reasonable machine body layout, moderate size, strong maneuverability, and excellent performance in handling gangue. The overall weight is comparable to the mainstream 260-type tunneling machine on the market. Solid materials, stronger rigidity, and sufficient load-bearing capacity allow it to easily cope with various harsh geological conditions and is widely adaptable to various specifications of hard rock tunneling operations.

Safe and Reliable

The entire electrical system adopts a configuration scheme of "international core + domestic first-tier" to ensure stability and reliability from the source. The core controller uses an imported Finnish brand, ensuring stable operation and a low failure rate, eliminating downtime during operation. The main switch uses an imported German Moeller product, providing comprehensive safety protection and outstanding durability. Key components such as contactors, sensors, and terminal blocks all use domestic first-tier brands, ensuring reliable quality and convenient procurement and maintenance, significantly reducing maintenance costs.

Intelligent Upgrade

Reserved intelligent interfaces for easy adaptation to smart mine development.

Specification Parameter Table

Item

Specification

Item

Specification

Overall Dimension(L×W×H)

12.45×3.4/3×1.85m

Max Non-detachable Part Size & Weight

 

Cutting Head Horizontal Height

2340mm

Main Shovel (4.2t)

2980×1500×1074mm

Track Outer Width

2500mm

Motor Box (4.5t)

2280×1820×930mm

Shovel Lifting Stroke

500mm

Front Body (8.5t)

2977×1475×1350mm

Shovel Sumping Depth

300mm

Rear Body (3.1t)

1524×1216×1170mm

Cutting Head Sumping Depth

280mm

Assembly Weight & Dimension

 

Machine Weight

80t

Cutting Unit (14t)

4815×1844×1012mm

Positioning Cutting Height

4.8m

Left/Right Traveling Unit (10.2t/side)

4471×938×868mm

Positioning Cutting Width

6.0m

Main Body (16.8t)

4538×1888×1863mm

Positioning Cutting Area

28.8㎡

Shovel Width

3.4m

Installed Total Power

362kW(230kW+132kW)

Shovel Type

Four-claw Star Wheel

Ground Specific Pressure

0.167MPa

Conveyor Type

Double-side Chain Scraper

Climbing Capacity

+18°~-22°

Cutting Head Speed

37r/min

Max Cutting Hardness

≤85MPa

Track Ground Contact Length

3600mm

Power Supply

AC1140V/660V

Track Shoe Width

650mm

Cutting Motor Power

230kW

Travel Speed

0-6.5m/min

Oil Pump Power

132kW

Inner Spray Pressure

≥2MPa

Ground Clearance

305mm

Outer Spray Pressure

≥4MPa

 

 

System Rated Pressure

25MPa

 

 

Gantry Height

390mm

Customizable Options Available

1. Loading System

2. Travel System

3. Cutting Protection

4. Man-machine Safety

5. Conveying System

6. Transfer System

7. Temporary Support

01

Custom Item

3.2m Narrow Shovel

Configuration Description

Narrowed to 3.2m, original structure & strength reserved

Functional Advantages

Avoid wall scraping, improve flexibility for narrow roadways

Applicable Working Condition

Narrow section & compact roadways

02

Custom Item

High-flange Track/p>

Configuration Description

Reinforced track frame and load-bearing parts

Functional Advantages

Prevent slipping & sinking, improve stability on large slope

Applicable Working Condition

Soft floor, muddy ground, high vibration working face

03

Custom Item

Telescopic Cutting Head Shield

Configuration Description

Wrap-around impact-resistant protective cover

Functional Advantages

Block slag & dust, extend service life of cutting parts

Applicable Working Condition

High-hardness rock, high dust, continuous operation

04

Custom Item

Lifting Driver Canopy

Configuration Description

Manually height adjustable

Functional Advantages

Eliminate blind area, improve comfort & safety

Applicable Working Condition

Variable roadway height, long-time operation

05

Custom Item

Extended First Conveyor

Configuration Description

Lengthened body with reinforced scraper chain

Functional Advantages

Longer conveying distance, match high output

Applicable Working Condition

Large-section & long-distance tunneling

06

Custom Item

Height-adjustable Secondary Conveyor

Configuration Description

Hydraulic height adjustment

Functional Advantages

Adapt to undulating roadway, avoid material spilling

Applicable Working Condition

Undulating roadway, docking with different belt conveyors

07

Custom Item

Multi-type Temporary Support/p>

Configuration Description

Middle dual-arm / single-arm / straddle type

Functional Advantages

Realize synchronous tunneling & support, reduce empty roof risk

Applicable Working Condition

Ordinary roof, high safety tunneling

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